Volkswagen Golf Service & Repair Manual: Assembly overview - brake caliper (PC57 brakes)
| When carrying out repairs, install all parts supplied in repair kit. |
| Use only methylated spirits for cleaning the brake. |
| Apply thin coat of assembly paste G 052 150 A2 to brake cylinder, piston and sealing ring. |
| 1 - | Dust cap |
| Fit onto bleeder valve. |
| 2 - | Bleeder valve |
| Apply thin coat of assembly paste G 052 150 A2 to thread before screwing in. |
| 10 Nm |
| 3 - | Hexagon bolt |
| Renew after removing. |
| 35 Nm |
| 4 - | Guide pin |
| 5 - | Protective cap |
| Insert into brake carrier and guide pin groove; grease groove beforehand, use repair kit grease pack. |
| 6 - | Brake carrier |
| Supplied as preassembled replacement part with greased guide pins and protective caps. |
| If protective caps or guide pins are damaged, install repair kit. Use lubricant sachet supplied to lubricate guide pins. |
| 7 - | Protective cap |
| Removing and installing → Chapter |
| When inserting piston, take care not to damage it. |
| 8 - | Piston |
| Removing and installing → Chapter |
| Apply thin coat of assembly paste G 052 150 A2 to piston before installing. |
| 9 - | Sealing ring |
| Removing and installing → Chapter |
| 10 - | Brake caliper |
Removing and installing brake caliper PC57
Special tools and workshop equipment
required
Removal wedge -3409-
...
Other materials:
Cleaning off excess adhesive
–
Use adhesive remover -D 002 000. 10- as cleaning agent.
Observe the appropriate safety precautions when performing this
work.
WARNING
When cleaning the vehicle interior, do not press
...
Flat spots caused by storage or handling
What is a flat spot?
The terms flat area and flats are also used for the term
flat spot.
Flat spots caused by storage or handling also cause
vibration in the same way as incorrectly balanced wheels do. It
is import ...
Removing and installing emergency call module control unit and communication
unit -J949-, eGolf
The emergency call module control unit and communication
unit -J949--1- is fitted behind the
dash panel insert.
Set emergency call module control unit and communication
unit -J949- to workshop mode ...
