VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, LHD vehicles

The brake pedal travel must not be restricted by additional floor coverings.
  Note
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
   

Assembly overview - brake pedal, LHD vehicles

1 -  Self-locking hexagon nut
Renew after removing
Bolting sequence → Fig.
25 Nm
2 -  Pivot pin
To remove, remove mounting bracket first
Removal: turn pivot pin clockwise until pivot pin tabs break off
Renew pivot pin
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop.
3 -  Pedal cluster with mounting bracket
Removing and installing → Chapter
4 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
5 -  Brake pedal
Separating brake pedal from brake servo → Chapter
Connecting brake pedal to brake servo → Chapter
Removing and installing → Chapter
6 -  Cap
7 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
8 -  Bearing shell
9 -  Mounting
For ball head of brake servo plunger rod.
10 -  Securing clip
Renew
Insert into both holes in mounting bracket.

 
     
Bolting sequence:
 

Assembly overview - brake pedal, LHD vehicles

Brake pedal
...

Assembly overview - brake pedal, RHD vehicles
The brake pedal travel must not be restricted by additional floor coverings.   Note Do not lubricate or grease the pivot pin. The pivot pin must remain dry. ...

Other materials:

Removing and installing intermittent wiper switch -E22-
  Note The turn signal switch -E2-, cruise control system switch -E45- and intermittent wiper switch -E22- are combined to form the steering column combination switch -E595-. These switches cannot be separated. ...

1-pack anti-corrosion wash primer
Designation:   1-pack anti-corrosion wash primer -ALN 002 003 10- Issued 06/2011 Product description 1-pack anti-corrosion primer is a zinc chromate-free one-pack produc ...

Golf GTI - from model year 2013, sales type 5G1
  Note The specified wheel and tyre combinations apply for all the gearboxes allocated to the respective engines. Deviations from this are specially indicated in the table. The Golf GTI will be listed according to the sales type, not type app ...

© 2016-2024 Copyright www.vwgolf.org