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Volkswagen Golf Service & Repair Manual: Assembly overview - camshaft housing, engine codes CHPA, CMBA, CPVA, CXSA, CZCA, CPVB, CZDA

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine cylinder head, valve gear / Cylinder head / Assembly overview - camshaft housing, engine codes CHPA, CMBA, CPVA, CXSA, CZCA, CPVB, CZDA

Assembly overview - camshaft housing, engine codes CHPA, CMBA, CPVA, CXSA, CZCA, CPVB, CZDA

1 -  Bolt
Specified torque and tightening sequence → Fig.
2 -  Inlet camshaft control valve 1 -N205-
Removing and installing → Chapter
3 -  Bolt
8 Nm
4 -  Camshaft housing
Removing and installing → Chapter
5 -  Hall sender -G40-
Removing and installing → Chapter
6 -  Bolt
8 Nm
7 -  Seal
For exhaust camshaft, gearbox end
Renew → Chapter
8 -  Toothed belt pulley
For coolant pump.
Removing and installing → Chapter
9 -  Bolt
Specified torque → Item
10 -  Bolt
8 Nm
11 -  Cap
12 -  O-ring
Renew
13 -  Gasket
Renew
14 -  Dowel pin
15 -  Gasket
With oil strainer
Inserted into cylinder head
  Note
The oil strainer is fitted only if the cylinder head has the appropriate recess.
Cylinder heads with recess do not require an oil strainer.
16 -  Seal
For inlet camshaft.
Renew → Chapter
17 -  Seal
For exhaust camshaft (pulley end)
Renew → Chapter
18 -  Cap

 
     
Camshaft housing - specified torque and tightening sequence
  Note
Renew bolts that are tightened with specified tightening angle.
–  Tighten bolts in stages in the sequence shown:
 

Assembly overview - camshaft housing, engine codes CHPA, CMBA, CPVA, CXSA, CZCA, CPVB, CZDA

Stage Bolts Specified torque/ additional specified angle
1 -1 … 15- 10 Nm
2 -1 … 15- Turn 180° further
Assembly overview - cylinder head
  Note The camshafts must not be removed individually. In the event of repair, the camshaft housing must be renewed complete ...

Removing and installing cylinder head
Special tools and workshop equipment required     Socket -3410- Removing ...

Other materials:

Removing and installing door inner seal
During production, a sealant is applied to the door inner seals, which are then placed on the door flange and rolled on.   Note When removing the seal, the sealant is distributed across the inside of the seal. The sides are bent upwards ...

Assembly overview - drive shaft
1 -  Outer constant velocity joint Renew only as complete unit Removing → Fig.. Installing: drive onto shaft to stop using plastic hammer Distribute grease evenly in joint Ch ...

Removing and installing fuse holder B -SB-
Removing –  With ignition switched off, disconnect earth cable from battery → Chapter.     –  Press release tabs -arrow- and detach cover -1- ...

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