Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / ABS, ADR, TCS, EDL, ESP / Control unit and hydraulic unit / Assembly overview - control unit and hydraulic unit, LHD vehicles

Assembly overview - control unit and hydraulic unit, LHD vehicles

1 -	Brake line

From primary piston circuit of brake master cylinder to hydraulic unit.

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

2 -	Brake line

From secondary piston circuit of brake master cylinder to hydraulic unit.

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

3 -	Brake servo

Assembly overview → Chapter.

Checking brake servo → Vehicle diagnostic tester

Removing and installing → Chapter

4 -	ABS control unit -J104- and ABS hydraulic unit -N55-

Removing and installing → Chapter

5 -	Brake line

To rear right brake caliper

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

6 -	Brake line

To front left brake caliper.

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

7 -	Brake line

To front right brake caliper

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

8 -	Brake line

To rear left brake caliper

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

9 -	Brake line

To primary piston circuit of brake master cylinder

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

10 -	Brake line

To secondary piston circuit of brake master cylinder

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

11 -

Bracket

12 -

Bolt

8 Nm

13 -	Rubber damper

Ensure that rubber dampers of retainer are not pressed out of bracket when installing. After installation, check that the ABS hydraulic unit -N55- is firmly seated, or malfunction can occur.

14 -

Bracket

15 -

Nut

20 Nm

16 -	Brake system pressure accumulator -VX70-

Location → Chapter

Assembly overview → Chapter.

Removing and installing → Chapter

17 -	Brake line

To brake servo.

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

18 -	Brake line

To brake system pressure accumulator -VX70-

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

Control unit and hydraulic unit

...

Assembly overview - control unit and hydraulic unit, RHD vehicles

1 - Brake servo and brake master cylinder Assembly overview → Chapter. Checking brake servo → Vehicle diagnos ...

Other materials:

Removing and installing front tunnel cross-piece
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Removing – If fitted, remove centre underbody panel → ...

Removing and installing radiator fan -V7
Risk of hand injury caused by the radiator fan starting automatically.Do not grasp into the radiator fan when disconnecting the connector. Removing Note Reinstall all cable ties in the same locations when installing. ...

Renewing connector on airbag
Removing WARNING Observe safety instructions for pyrotechnic components → Chapter. – Remove driver side airbag → Chapt ...