VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - cylinder block, gearbox end

  Note
For assembly work, secure engine to engine and gearbox support → Chapter.

Assembly overview - cylinder block, gearbox end

1 -  Bolt
Renew
60 Nm + 90°
2 -  Flywheel
Removing and installing → Chapter
Fitting possible in one position only.
3 -  Engine speed sender -G28-
Removing and installing → Chapter
4 -  Bolt
Specified torque → Chapter
5 -  Dowel pin
Qty. 2
6 -  Intermediate plate
Do not damage or bend when assembling.
Installing → Fig..
7 -  Bolt
Specified torque and tightening sequence → Fig.
8 -  Sealing flange with sender wheel and oil seal
Renew sealing flange complete with oil seal and sender wheel only.
Removing and installing → Chapter

 
     
Sealing flange on gearbox side - specified torque and tightening sequence
–  Tighten bolts in stages as follows:
 

Assembly overview - cylinder block, gearbox end

Stage Bolts Specified torque
1 -1 … 6- Screw in to contact by hand
2 -1 … 6- in diagonal sequence and in stages; final torque 10 Nm
 
     
Install intermediate plate.
–  Attach intermediate plate to sealing flange -arrow at top- and push onto dowel sleeves -arrows at bottom-.
 

Assembly overview - cylinder block, gearbox end

Cylinder block, gearbox end
...

Removing and installing flywheel
Special tools and workshop equipment required     Counterhold -3067- Removing ...

Other materials:

Legislative conditions
The manufacturer is issued with a general operating permit (GTA in accordance with § 20 StVZO (German road traffic and licensing regulations) and EU operating permit) for the overall vehicle with all parts for specific conversions. Conv ...

Sanding
Avoid sanding through to substrate –  It is recommended to carefully sand the marked area by hand to avoid “sanding through” the cathodic dip primer.   Seam seals S ...

Removing and installing manually operated anti-dazzle interior mirror, without rain and light sensor -G397- and front camera for driver assist systems -R242-
Removing –  Turn interior mirror -2- anti-clockwise -arrow- by 90° (1/4 turn). –  Remove interior mirror -2- from glued-on retaining plate -1-.   Installing   Note ...

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