Volkswagen Golf Service & Repair Manual: Corrosion protection for body components, add-on components and welded
components
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Wings, doors, covers and flaps must be coated completely on
the inside as well. One wet-in-wet spray pass is adequate for
this. |
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Before installing, add-on parts must be sealed with cavity
sealant on the inside in order to restore the original state
→ Chapter „Anti-corrosion materials“. Please refer to
»Vehicle-specific paint information«. |
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Vehicles with wheelhousing liners must be provided with
additional scuff protection on the wheel arch
→ Chapter „Corrosion protection measures for wing surface in
contact with wheel housing liner“. |
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All welded parts, except the roof, must be fully primed and
surfaced on the inside. The visible inner surfaces must be
coated with one spray pass of base coat and clear coat. This
should be done prior to welding-in where necessary. In cases of
doubt, the series status applies. |
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If sealing is required, perform the respective sealing work
after the paintwork structure has been completed. |
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Coat all parts that form cavities, such as pillars, braces,
side panels, etc., with cavity sealant
→ Chapter „Anti-corrosion materials“. |
| All series parts which are coated with noise-damping or
anti-chip material (e.g. wheel housing, floor panel, front/rear
cross panels or side member) need to be coated as follows: |
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Wheel housings and underbody with sprayable seam seal
→ Chapter „Sealing materials“ |
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Use adhesive sealant -D 511 500 A2- as foundation material
to smooth over larger seams and compensate for deeper layers. |
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Coat sill panel area, bottom of side panel and corners of
cross panels with anti-chip coating
→ Chapter „Stone chip guard“. |
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Examples for corrosion in the fold area of bonnet, door or
rear lid
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Remove corrosion using
→ Chapter „Pneumatic br ...
To avoid malfunctions in the parking aid sensor, always
observe the following when painting:
Painting new parts
M ...
Other materials:
Crankshaft dimensions
Risk of damage to bearing pedestals when the
crankshaft is removed.If the bolts of the crankshaft bearing cap are
loosened, the bearing pedestals of the cylinder block will be deformed,
and damage to the bearings will result.Never remove the crankshaft.
Measuring the ...
Principle circuit diagrams for various purging circuits
Note
The arrows in the following illustrations show the direction
of flow of the refrigerant during purging. The refrigerant flows
against the direction of flow during normal conditioning of the
air, which is why the high-pressure system o ...
General description
WARNING
Danger of injury.
Before working on the battery, read through the
warning and safety regulations carefully, and comply
with them
→ Chapter.
...
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Notes on treating corroded fold areas
Painting parking aid sensor