VW Golf manuals

Volkswagen Golf Service & Repair Manual: Disconnecting and connecting battery, vehicles with high-voltage system

Volkswagen Golf Service & Repair Manual / Electrical system / Starter- current supply- CC / Battery / Disconnecting and connecting battery, vehicles with high-voltage system

  Caution
Observe the following instructions and precautions on safety when working on pyrotechnic components:
Contrary to the following description, the battery must be disconnected with the ignition SWITCHED ON when working on pyrotechnic components (e.g. airbags, belt tensioners) → General body repairs, interior; Rep. gr.00.
Special tools and workshop equipment required
   
Torque wrench -V.A.G 1783-
Disconnecting
–  Switch off ignition.
–  Remove ignition key, if inserted.
–  Remove luggage compartment floor from vehicle towards rear.
 

Disconnecting and connecting battery, vehicles with high-voltage system

–  Unscrew nuts -arrows- for battery cover -1-.
–  Swing battery cover -1- upwards.
 

Disconnecting and connecting battery, vehicles with high-voltage system

–  Open cover -4- for negative battery terminal.
–  Loosen nut -1- several turns and disconnect battery terminal clamp -3- of earth cable from negative battery terminal.
 

Disconnecting and connecting battery, vehicles with high-voltage system

Connecting
Observe the following when connecting the battery -A-:
–  Unplug electrical connector -2- at battery monitor control unit -J367--3-.
–  Fit battery terminal clamp of earth cable to negative battery terminal “–” by hand.
–  Tighten nut -1-.
–  Plug electrical connector -2- back into battery monitor control unit -J367--3-.
–  Switch on ignition.
–  Check time and adjust, if necessary.
–  Open windows completely, then close them.
–  Then, with windows closed, pull window regulator switches until relay can be heard to switch.
–  Check convenience mode of the window regulators.
With convenience closing activated, windows must close fully without the need for holding the window regulator switch.
  Note
After the voltage supply has been switched back on, it still takes several meters of travel for the ESP warning lamp to go out.
Specified torques
→ Chapter „Assembly overview – battery, vehicles with high-voltage system“
 

Disconnecting and connecting battery, vehicles with high-voltage system

Disconnecting and connecting battery, vehicles without high-voltage system
  Caution Observe the following instructions and precautions on safety when working on pyrotechnic components: ...

Removing and installing battery tray
Special tools and workshop equipment required     Torque wrench -V.A.G 1331- Removin ...

Other materials:

Release tools for contacts
The various release tools serve as a means of detaching the different contacts from the contact housings without damage. A selection of release tools is included in wiring harness repair set -VAS 1978- and wiring harness repair set -VAS 1978A- ...

Removing and installing brake servo for vehicles with 1.2 l and 1.4 l petrol engines
  Note If there are problems with the brake servo, first check the brake servo vacuum system → Chapter.     Special tools and workshop equipment required Release tool -T10159 ...

Assembly overview - rear side windows
1 -  Rear side window q   Removing rear side window → Chapter 2 -  Seal Integral part of rear side window 3 -  PUR adhesive sealant Cross section of bead: height = 10&nbs ...

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