Volkswagen Golf Service & Repair Manual: Installing gearbox
Install in reverse order of removal, observing the
following: |
Note
Renew bolts which are tightened by turning through a
specified angle. |
Renew self-locking nuts and bolts, and seals, O-rings and
gaskets. |
Secure all hose connections with the correct type of hose
clips (same as original equipment)
→ Electronic Parts Catalogue. |
Fit all cable ties in the original position when installing. |
Recalibrate the immobiliser after installing a
»new« gearbox. |
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– |
In some cases, there are brackets on the front of the
removed gearbox. Attach these brackets to the
»new« gearbox. |
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In some vehicles, a cover is fitted over the engaging
levers. |
The cover prevents dirt getting in. |
Only Polo with petrol engine: |
– |
Remove right flange shaft. |
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– |
Screw 2 bolts into flange and counterhold flange shaft with
a lever in order to remove and install flange shaft. |
– |
Remove flange shaft with spring. |
– |
Close opening in drive shaft using a suitable plug. |
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– |
Renew needle bearing -arrow- in
crankshaft
→ Rep. gr.13. |
Note
If the needle bearing in the crankshaft is damaged, the
gears cannot be selected properly anymore because the clutch is
supported on this bearing. |
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– |
Fit gearbox onto gearbox support -3282- and secure it in
place. |
– |
Clean input shaft splines and splines of torsional damper,
remove corrosion and lubricate splines with only a very thin
coating of grease
→ Electronic Parts Catalogue (ETKA). Remove excessive
grease. |
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– |
Make sure that the dowel sleeves
-arrows B- for centring engine and gearbox are fitted in
cylinder block and that the intermediate plate is fitted on the
dowel sleeves. Insert any missing dowel sleeves. |
– |
For some engines, makes sure that the intermediate plate is
attached to the sealing flange -arrow A-. |
– |
Carefully raise gearbox using engine and gearbox jack -V.A.G
1383 A- and move it to installation position with gearbox
support -3282-. |
– |
Bolt gearbox to engine. |
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If the gearbox has been sealed so that no oil can escape,
e.g. after a gearbox repair or after gearbox has been renewed: |
– |
Remove both plugs from breathers
-arrows- and install breather caps (renew if necessary). |
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– |
Bolt cable support bracket -1-
to gearbox. |
Install left assembly mounting as follows: |
– |
Always renew all bolts on left assembly mountings. |
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– |
Bolt gearbox bracket -1- to
gearbox. |
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– |
The bracket can be moved within its seat with a screwdriver
when bolts -2- are tightened
→ Rep. gr.10. |
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– |
Bolt gearbox bracket to gearbox. |
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– |
Then, tighten vertical bolts -arrows-. |
– |
On Polo with diesel engine, install charge air cooler
→ Rep. gr.21. |
Continue installation in reverse order of removal. |
– |
If subframe has been removed, install it
→ Running gear, axles, steering; Rep. gr.40. |
– |
Install drive shafts
→ Running gear, axles, steering; Rep. gr.40. |
– |
Install front left wheel housing liner
→ General body repairs, exterior; Rep. gr.66. |
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If present, install heat shield above right drive shaft
→ Running gear, axles, steering; Rep. gr.40. |
– |
Install starter
→ Electrical system; Rep. gr.27. |
– |
Check selector lever cable adjustment and adjust it if
necessary
→ Chapter. |
Note
Recalibrate the immobiliser after installing a
»new« gearbox via vehicle diagnostic
testerGuided functions. |
Gearbox to engine
→ Chapter |
Gearbox bracket to gearbox
→ Chapter |
Wire retainer to gearbox cover
→ Chapter |
Selector cable support bracket to gearbox
→ Chapter |
Flange shaft to gearbox
→ Chapter |
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Removing gearbox, Golf 2013 ►, Golf
Estate 2014 ►, Golf SV 2015 ►, vehicles with petrol engine
Brief description
...
petrol engine, 1.4 l natural gas engine:
Item
Bolt
Nm
1, 5, 9
M12x70
80
2, 4
...
Other materials:
Separating backrest cover from backrest padding
Note
Removal and installation is described for the left seat.
Apply the same instructions for removal and installation of
right seat components as appropriate.
Special tools and workshop equipment
required
...
Bleeding coolant circuit of auxiliary heater
The removal and installation procedures for the auxiliary
heater and the circulation pump -V55- described in this Workshop
Manual ensure that only a small quantity of air enters or
remains in the coolant circuit. Therefore it is not necessary to
bleed th ...
Windscreen wiper functions
First read and observe the introductory information
and safety warnings
Windscreen wiper response in various situations:
When the vehicle
is stationary.
When switched
on, the wipers will temporarily be switched to the next setting down.
...
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