VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing bonnet

Special tools and workshop equipment required
   
   
Removing
 

Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1331-

Removing and installing bonnet

–  Remove spray jets -4- → Electrical system; Rep. gr.92.
–  Pull line -5- out of opening in bonnet -1-.
–  If fitted, remove caps -3-.
–  Loosen hexagon nuts -2- on left and right hinge -6- (do not remove).
Further dismantling requires the assistance of a second mechanic.
–  Remove gas strut.
–  Now, unscrew and remove hexagon nuts -2- and lift bonnet -1- out of hinges -6-.

 
Installing
   

Removing and installing bonnet

Installation of bonnet -1- is carried out accordingly in reverse order of removal.
  Note
Install the line -5- in a curve. If line is installed twisted it will kink.
–  Adjusting bonnet -1- → Chapter.
Specified torques
  Hexagon nuts → Chapter „Assembly overview - bonnet“
Assembly overview - Bowden cable
1 -  Release lever Removing and installing → Chapter 2 -  Bolt Qty. 2 1.5 Nm 3 -  Mo ...

Adjusting bonnet
Adjusting bonnet Special tools and workshop equipment required         ...

Other materials:

Assembly overview - rear shelf support
  Note The illustration shows the rear shelf support on the left side. The right-hand side is similar (mirror image of left-hand side). 1 -  Rear shelf support Removing and installing → Chapter 2 -  Cli ...

Changing headlights over from driving on right to driving on left (gas discharge headlights for cornering light and LED daytime running light)
If a right-hand drive vehicle is driven in a left-hand drive country, or vice versa, the headlights must be converted. This is necessary in order to avoid dazzling oncoming traffic with the asymmetric low beam headlights.   Note ...

Removing and installing control unit and hydraulic unit, LHD
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- Brake pedal depressor -V.A.G 1869/2-         Sealing plugs, assemb ...

© 2016-2024 Copyright www.vwgolf.org