Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper, FS III front brake
| Special tools and workshop equipment
required |
|
|
|
| Torque wrench -V.A.G 1331- |
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| Brake pedal actuator -V.A.G 1869/2- |
 Note
| This procedure applies only to exchanging or the following
repair work on the brake caliper. |
| – |
Connect bleed bottle bleed hose -1-
to bleed valve of brake caliper. |
| – |
Apply brake pedal depressor -V.A.G 1869/2-. |
| – |
Close bleeder valve and remove bleeder bottle. |
| – |
Pull both cover caps out of brake caliper bearing bushes. |
| – |
Loosen both guide pins and remove from brake caliper. |
| – |
Pull brake caliper from brake support plate. |
| – |
Take brake pads out of brake caliper. |
| – |
Insert brake pads into brake caliper and piston. |
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|
| – |
Insert brake pad with “piston side” written on backing plate
into brake piston. |
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|
| – |
Install brake caliper with brake pads on wheel bearing
housing. |
|
|
|
| – |
First position brake caliper with brake pads at bottom
-arrow- of brake carrier. |
| – |
Bolt brake caliper to brake carrier with both guide pins. |
| Brake caliper stud must be positioned behind brake carrier
guide! |
| – |
Bolt brake hose to brake caliper. |
| – |
Remove brake pedal actuator -V.A.G 1869/2-. |
| – |
Bleed brake system
→ Chapter. |
Note
| Firmly depress brake pedal several times with vehicle
stationary so that the brake pads are properly seated in their
normal operating position. |
| → Chapter „Assembly overview - FS III front brake“ |
| Wheel bolts
→ Running gear, axles, steering; Rep. gr.44. |
|
|
|
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Removing and installing rain and light sensor, vehicles without front camera
for driver assist systems
Note
The rain and light sensor has a silicon layer (coupling pad)
which forms the contact surface to the windscreen.
The rain and light sensor has been designed so that it can
be used again. A prerequisite for re-use ...
Trailer stabilisation
First read and observe the introductory information
and safety warnings Trailer stabilisation is a subsidiary function of the
electronic stabilisation programme (ESC). The trailer stabilisation function can
detect if an attached trailer is starting to lurch from side to side.
If a lurching ...
Assembly overview - clutch engagement
1 -
Shim for “K 1”
Determining thickness
→ Chapter.
2 -
Large engaging lever for “K 1”
With engagement bearing
Removing and installing
→ Chapter
...
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Removing and installing brake pads, front brakes PC57 and C60
Removing and installing brake caliper, front brakes PC57 and C60