Volkswagen Golf Service & Repair Manual: Removing and installing charge air cooler
| Special tools and workshop equipment
required |
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| Hose clamps up to 25 mm -3094- |
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| Drip tray for workshop hoist -VAS 6208- |
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| Hose clip pliers -VAS 6362- |
| – |
Remove radiator cowl
→ Chapter. |
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| – |
Open clip -1- and push hose
-arrow- to one side. |
| – |
Disconnect connector -1-. |
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| – |
Remove air conditioner compressor from bracket
-arrows- and tie it up
→ Air conditioner compressor; Removing and installing air
conditioner compressor from and to bracket; Rep. gr.87. |
| – |
Set drip tray for workshop hoist -VAS 6208- underneath. |
| – |
Clamp off coolant hoses at charge air cooler with hose
clamps -3094-. |
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| – |
Release hose clips -1- and
detach coolant hoses. |
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| – |
Pull charge air cooler -1-
evenly towards front (in -direction of
arrow-) out of intake manifold. |
| Installation is carried out in the reverse order; note the
following: |
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| – |
Fit sealing lip -1- in
-direction of arrow- onto charge
air cooler -2-. |
| – |
Insert new gasket into groove on intake manifold. |
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| – |
Tighten bolts -arrows-
alternately and diagonally working from centre outwards. |
| – |
Install hose clips -1-. |
 Note
| If there are minor dents in the fins, refer to
→ Chapter. |
| – |
Install radiator cowl
→ Chapter. |
| – |
Check coolant level
→ Anchor. |
| → Chapter „Assembly overview - charge air system“ |
| → Heating, air conditioning system; Rep. gr.87 |
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Charge pressure sender -GX26- consists of
Charge air pressure sender -G31-
Intake air temperature sender -G42-
...
Special tools and workshop equipment
required
Charge air system tester -V.A.G 1687-
...
Other materials:
Winter tyres
M+S symbol
On an “M and S tyre” the tread profile, tread composition or
construction are designed so that the handling characteristics
are improved on snow as compared with a normal tyre - especially
when pulling away or stabilisatio ...
Safety precautions for working on vehicles with auxiliary/supplementary
heater
Danger of fire and explosion from auxiliary/supplementary heater
In fire and explosion-endangered areas a spark or the high
temperature of the auxiliary/supplementary heater can cause a fire or an
explosion. Burn injuries are also possible.
–
Swit ...
EU tyre label, summary
Tyre manufactures must mark their tyres according to EU regulation
(EC) No. 1222/2009 (labelling of tyres) as of 01 November 2012.
The labelling of tyres regulation contains the requirements
reference markings and representation of information for rolling
resistance ( ...
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Removing and installing charge pressure sender -GX26-
Checking charge air system for leaks