Volkswagen Golf Service & Repair Manual: Removing and installing front air distribution flap actuation unit, heater
and air conditioning system with electric/manual controls, LHD vehicles
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Remove dash panel
→ General body repairs, interior; Rep. gr.70. |
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Remove the air duct for the defroster vent
→ Chapter. |
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Unbolt air distribution flap control motor
→ Chapter. |
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Carefully press off the actuating lever
-7--arrow-. |
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Carefully press actuating lever -3-
off defroster flap lever -2-. |
– |
Unscrew bolts -1-,
-4- and -8-. |
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Remove actuation unit -9-
upwards. |
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Installation is carried out in the reverse order. When
installing, note the following: |
Note
Check operation of flaps and hinge mechanism before fitting. |
Make sure levers and shafts are properly fitted in the
mounts. |
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Check for correct mutual positioning of the two gear wheels. |
The rectangular tooth -2- must
engage in the gap -3- at the gear
wheel -1-. |
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|
– |
When fitting actuation unit, actuating lever
-5- must engage in lever
-6- of centre vent flap. |
→ Chapter „Assembly overview - heater and air conditioning unit“ |
Dash panel; Assembly overview - dash panel
→ General body repairs, interior; Rep. gr.70. |
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Special tools and workshop equipment
required
Vehicle diagnostic tester
First carry out the following work:
...
Removing
–
Remove dash panel central tube
→ General body repairs, interior; Rep. gr.70.
–  ...
Other materials:
Spray wax (spraying wax) -D 322 100 M2
Designation:
Spray wax (spraying wax) -D 322 100 M2-
Issued 01.2011
Product description
Spray wax (spraying wax) -D 322 100 M2- is a long-term
anti-corrosion agent. The produ ...
Removing and installing window regulator
Special tools and workshop equipment
required
Note
Removal and installation are described only for the left
window regulator. Removal and installa ...
Notes to repairs on refrigerant circuit
WARNING
When working on the refrigerant circuit, observe
generally applicable safety rules and the Regulations
for Pressure Tanks.
Caution
...
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