Volkswagen Golf Service & Repair Manual: Removing and installing lock carrier – petrol/diesel
Note
- The lock carrier is a safety-relevant component. For this reason, the
lock carrier must only be repaired at the points indicated.
- In the event of damage, renew lock carrier
- For vehicles with adaptive cruise control unit -J428-, the adaptive
cruise control unit -J428- must be adjusted anew, whenever the lock carrier
has been removed, installed or replaced.
- General information and work instructions for the adaptive cruise
control unit -J428- can be found in
→ Electrical system; Rep. gr.27
Removing
- Always use guide pins -T10093- to move lock carrier to service
position → Chapter.
- Remove guide pins -T10093- from left and right longitudinal members
with the aid of a second mechanic. Put down lock carrier
-1- with attachments. Place it for example onto
scissor-type assembly platform -VAS 6131 A-.
- Remove bumper carrier and support arm → Chapter.
- Remove bumper carrier and support arm → Chapter
- Detach radiator module from lock carrier -arrow
a-, but do not remove it → Cooling system; Rep. gr.19
- Lift condenser -3- off radiator module
-2--arrow b-, swing it slightly out of lock
carrier -arrow c-, but do not remove it.
- Pull out lock carrier -1- upwards
between radiator module and condenser -arrows d-
Note
- Do not hang condenser and hydraulic oil cooler from lines
- Do not kink lines for condenser and hydraulic systems
Installing
Install in the reverse order of removal observing the following:
Note
- Always fit lock carrier on the bolting points at the foremost
position in the elongated hole. Only then can the lock carrier move in a
crash situation.
- On vehicles equipped with adaptive cruise control unit -J428-, the
adaptive cruise control unit -J428- must be readjusted whenever the lock
carrier has been removed, installed or renewed.
- General information and work instructions for the adaptive cruise
control unit -J428- can be found in
→ Electrical system; Rep. gr.27
Specified torques
Lock carrier
→ Chapter „Assembly overview - lock carrier“
1 -
Lock carrier with add-on parts
Removing and installing
→ Chapter
Moving to and back from service position
→ Chapter
2&nb ...
Special tools and workshop equipment
required
Guide pins ...
Other materials:
Information on the air conditioning system
First read and observe the introductory information
and safety warnings The cooling system for the vehicle interior only works
when the engine is running and the blower is switched on.
The air conditioning system operates most effectively with the windows and the
panorama tilting roof clos ...
Changing bulbs in xenon headlights
Fig. 235 In the engine compartment: ① cover
in left-hand xenon headlight, ② cornering light, ③ turn signal, ④ side light and
daytime running light
First read and observe the introductory information
and safety warningsThe front headlight does not need to be removed when changing
bu ...
Removing and installing tank flap unit, e-Golf
Removing
–
Remove wheel housing liner
→ Chapter.
–
Disconnect connector -2- for switch
-3-.
–  ...
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