Volkswagen Golf Service & Repair Manual: Removing and installing lower part of sump

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine lubrication / Sump, oil pump / Removing and installing lower part of sump

Special tools and workshop equipment required

Flat scraper

Commercially available scraper

Sealant remover

Hand drill with plastic brush attachment

Eye protection

Sealant → Electronic Parts Catalogue

Removing

–	Remove noise insulation → General body repairs, exterior; Rep. gr.66.

–	Drain off engine oil.

–	Disconnect electrical connector -1- on oil level and oil temperature sender -G266-.

Removing and installing lower part of sump

–	Loosen and unscrew bolts in the sequence -19 … 1-.

Removing and installing lower part of sump

–	Fit a suitable screwdriver at the position marked with an -arrow- and carefully lever lower part of sump.

–	Carefully detach lower part of sump from adhesive bond using a commercially available scraper.

Installing

Note

Danger of soiling lubrication system.

Cover open parts of engine.

–	Spray sealing surface with sealant remover and leave to act.

–	Remove sealant residues from sump upper part with a flat scraper.

Risk of eye injury caused by sealant residue.Wear eye protection.

Removing and installing lower part of sump

–	Remove residual sealant from bottom part of sump using, e.g., a rotating plastic brush.

–	Remove any oil and grease from sealing surfaces.

Note

Removing and installing lower part of sump

Observe expiry date of sealing compound.

–	Cut off nozzle on tube at front marking (diameter of nozzle approx. 2 mm).

Danger of blocking lubrication system with excess sealant.

Removing and installing lower part of sump

Do not apply sealant bead thicker than specified.

–	Apply bead of sealant -arrow- onto clean sealing surfaces of lower part of oil sump as shown in illustration.

Thickness of sealant bead: 2…3 mm.

Note

Take particular care when applying sealant bead in area of rear sealing flange.

Lower part of oil sump must be installed within 5 minutes after sealant has been applied.

–	Position lower part of oil sump and tighten bolts → Fig..

Note

Allow sealant to cure for approx. 30 minutes after installing lower part of sump. Only then fill with engine oil.

–	Replenish engine oil and check oil level → Booklet.

Specified torques

→ Fig. „“Lower part of sump - specified torque and tightening sequence”“

Removing and installing lower part of sump

Removing and installing oil level and oil temperature sender -G266-

Removing – Drain off engine oil. – Disconnect electrical connect ...

Removing and installing oil pump

Removing – Remove sump (bottom section) → Chapter. – ...

Other materials:

Removing engine
Special tools and workshop equipment required Removal lever -80 - 200- Extension -2024 A /1- of lifting tackle -2024 A- Engine and gearbox jack -V.A.G 1383 A- or -VAS 6931- Engine bracket -T10497- Drip ...

Folding the backrests on the rear bench seat forwards and backwards
Fig. 95 Rear bench seat: release button ①; red marking ② First read and observe the introductory information and safety warnings The rear seat is split for folding. Each part of the rear bench seat can be folded down to increase the size of the luggage compartment. Folding the rear ...

Removing and installing rear 3-point seat belt, 2-door model, with belt tensioner
Removing WARNING Observe safety instructions for pyrotechnic components → Chapter. Observe disposal regulations for p ...