Volkswagen Golf Service & Repair Manual: Removing and installing metering pump -V54-, Golf and Golf Estate
 Note
| Pay attention to correct part number of metering pump -V54-
(different versions)
→ Electronic Parts Catalogue. |
Note
| Observe safety precautions for working on fuel supply system
→ Rep. gr.00. |
| Observe the rules for cleanliness when doing all work on the
fuel supply system
→ Chapter. |
| Always observe the safety precautions when working on the
fuel supply system
→ Chapter. |
| – |
Switch off electrical consumers. |
| – |
Switch off auxiliary/supplementary heater and switch off
ignition. |
The fuel system is pressurised.Danger of injury through fuel
spray.Always wear safety goggles.Always wear safety gloves.To release
pressure, wrap a clean cloth around the connection and carefully loosen
the connection.
| – |
Lower fuel tank until metering pump -V54- is accessible
→ Rep. gr.20. |
|
|
|
| – |
Press retaining tabs of bracket -1-
in -direction of arrow- to side,
using a suitable tool. |
| – |
Push up metering pump -V54--5-
with bracket -1- to remove upwards
from fuel tank. |
| – |
Separate connector -2- from
metering pump -V54--5-. |
| – |
Take metering pump -V54--5- out
of guides -4-. |
| – |
Release quick-release coupling of fuel line
-3-. Seal fuel lines. |
| – |
Open clip -6- and pull fuel
lines off metering pump -V54--5-.
Seal fuel lines. |
Note
| There are different types of the metering pump -V54-
→ Electronic Parts Catalogue. |
| Different versions; only metering pump -V54- with end
sealing valve permissible; pay attention to correct part number
→ Electronic Parts Catalogue |
|
|
|
| Installation is carried out in the reverse order. When
installing, note the following: |
| – |
Renew bracket if retaining tabs -1-
and -5- are damaged or broken off. |
| – |
Insert metering pump -V54--6-
into bracket so that O-type clips -8-
are seated in guides -5- and
connector -2- does not make contact
with bracket. |
| – |
Engage electrical wire -3- in
guides -arrows-. |
| – |
Install bracket with metering pump -V54--6-
ensuring proper engagement of retaining tabs
-1-. |
| – |
Check that fuel lines are properly secured in retainers
-5-. |
Note
| If fuel lines make contact with body, they can transfer
sound. |
| – |
Check that fuel lines are correctly seated and routed; fuel
lines must not make contact with body (risk of transferring
sound). |
| → Chapter „Overview of fitting locations - fuel supply system“ |
| Fuel tank; Removing and installing fuel tank
→ Rep. gr.20. |
|
|
 |
Note
Check fuel delivery rate as described in “Guided Fault
Finding” function, vehicle diagnostic tester in “Guided Fault
Finding” mode.
...
Removing
Note
Pay attention to correct part number of metering pump -V54-
(different versions)
→ Electronic Par ...
Other materials:
Assembly overview - add-on parts of heater and air conditioning unit and of
air intake box
Note
There are different designs and makes of heater and air
conditioning unit. The individual components of the various
heaters and air conditioning units are similar but not
identical. The combined fitting of different makes of component ...
Locking and unlocking the vehicle from the outside
Fig. 27 Buttons on the vehicle key
Fig. 28 Vehicle key with alarm button
First read and observe the introductory information
and safety warnings
Function
Buttons to be used on the vehicle key or
Unlocking the vehicle.
Press the b ...
Introduction
This chapter contains information on the following subjects:
→ Contents of the breakdown set
→ Preparation
→ Sealing and inflating tyres
→ Test after driving for 10 minutes
You can use the breakdown set (tyre mobility set) to safely seal any tyre damage
cause ...
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Testing quantity of fuel delivered
Removing and installing metering pump -V54-, Golf GTE