Volkswagen Golf Service & Repair Manual: Removing and installing moulded headliner, saloon
Special tools and workshop equipment
required |
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Wedges -T10383 |
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Release pliers -VAS 6427 |
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Open sunroof -1- completely. |
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Open sun blind -2- by approx.
2/3. |
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Release retaining clips -2- in
retaining frame for moulded headliner -1-
from body mountings using release pliers -VAS 6427-. |
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Hold moulded headliner -1- in
such a way -arrows- that released
retaining clips -2- do not engage
again. |
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With the aid of a second mechanic, carefully remove moulded
headliner -1- from vehicle through
rear lid aperture. |
Cutting new cut-outs into a new moulded
headliner |
On vehicles with illuminated vanity mirrors and/or rain and
light sensor -G397- the respective cut-outs must be cut into a
new moulded headliner. |
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Cut the required cut-outs into the new moulded headliner
using a cutter knife. The moulded headliner is provided with the
respective markings. |
If possible use the old part as template. |
The locations for the vanity mirror lights are indicated by
2 rectangular indentations on the inside of the moulded
headliner. |
Centre the rectangular cuts in the rectangular indentations: |
Dimensions: 20.5 mm Ч 59.6 mm |
Further installation is carried out in reverse order of
removal. Observe the following: |
Note
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Before installing, check all fasteners for damage and
renew if necessary. |
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The yellow marking -arrow-
on fastening strip -1- must
point in direction of travel. |
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Always renew retaining clips
-2- (qty. 15) before installation. |
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Secure fastening strip -1- of
sunroof on retaining clips -2- of
moulded headliner. |
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Special tools and workshop equipment
required
Wedges -T10383
...
Special tools and workshop equipment
required
Removal lever -80 - 200
&nbs ...
Other materials:
Hydraulic system
General notes on brake fluid
Only use new brake fluid conforming to VW standard
(VW 501 14).
Note
Brake fluid is poisonous. Also due to its corrosive effect
brake fluid must not come into c ...
Rodent proofing
First read and observe the introductory information
and safety warnings Rodent proofing equipment is made up of special brushes
and casings and impedes entry to the engine compartment by rodents when the bonnet
is shut. This prevents damage caused to components by rodent bites.
NOTICE
If ...
Overview of fitting locations - aerial systems
1 -
Frequency modulation (FM) frequency filter in positive wire -R179-
On window frame to the left of the rear lid
FM trap circuit (+)
Has the task of preventing the aerial signals being shorted to earth
R ...
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