VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch

Volkswagen Golf Service & Repair Manual / Electrical system / Starter- current supply- CC / Alternator / Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch

Special tools and workshop equipment required
   
Multipoint adapter -3400-
 

Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch

Torque wrench -V.A.G 1332-
Removing
–  Remove alternator -C- → Chapter.
–  Clamp alternator -C- in a vice at mounting points.
–  Lever off poly V-belt pulley cap.
 

Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch

–  Insert adapter -3400- into poly V-belt pulley using 17 mm ring spanner.
–  Insert M10 multipoint bit -1- into alternator shaft.
–  Counterhold alternator shaft whilst releasing poly V-belt pulley by turning it anti-clockwise with ring spanner.
–  Hold poly V-belt pulley stationary by hand.
–  Turn alternator shaft until poly V-belt pulley can be removed.
Installing
Install in the reverse order of removal, observing the following:
–  Screw poly V-belt pulley by hand onto alternator shaft as far as stop.
To install poly V-belt pulley, the torque wrench -V.A.G 1332- needs to be set up as follows:
 

Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch

–  Release socket drive -1- and pull off grip -2-.
–  Turn grip -2- 180° and reinsert socket -1-.
–  Set turning direction of torque wrench -V.A.G 1332- to anti-clockwise at socket drive.
 

Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch

–  Insert M10 multipoint bit -1- into alternator shaft.
–  Counterhold adapter -3400- using 17 mm ring spanner.
–  Tighten poly V-belt pulley by turning alternator shaft anti-clockwise using torque wrench -V.A.G 1332-.
 

Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch

Specified torques
Component Specified torque
Securing nut for poly V-belt pulley 80 Nm
Removing and installing poly V-belt pulley without freewheel
Special tools and workshop equipment required     Socket -3310-   ...

Removing and installing poly V-belt pulley with freewheel, manufacturer: Valeo
Special tools and workshop equipment required     Multipoint adapter -3400-   ...

Other materials:

Balancing wheel, checking radial and lateral run-out of wheels and tyres
Before you start balancing the wheels, the following requirements must be met. Tyre pressure must be OK. Tread must not be worn on one side. Tread depth should be at least 4 mm. T ...

Notes on repairs to contact housings and connectors
  Note Observe the general notes on repairs to the vehicle electrical system → Chapter. Allocation of the appropriate crimp contacts to the contact housings is by way of the part number stamped on the ...

Technical data
Brake master cylinder and brake servo     Brake master cylinder Diameter in mm 23.81 Brake servo (LHD) Electromechanical brake servo Front brakes Front b ...

© 2016-2024 Copyright www.vwgolf.org