Volkswagen Golf Service & Repair Manual: Removing and installing shock absorber, torsion beam axle

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Rear suspension, drive shaft / Suspension strut, shock absorber, spring / Removing and installing shock absorber, torsion beam axle

Removing and installing shock absorber, torsion beam axle

Special tools and workshop equipment required

Torque wrench -V.A.G 1332-

Torque wrench -V.A.G 1410-

Spring compressor -V.A.G 1752/1-

Spring retainer -V.A.G 1752/3A-

Removing

–	Loosen wheel bolts.

–	Raise vehicle.

–	Remove wheel.

–	Remove rear wheel housing liner → General body repairs, exterior; Rep. gr.66.

Vehicles with vehicle level sender

–	Remove bolt -1-.

–	Pull rear left -G76- lever -2- off axle beam -3-.

Vehicles with adaptive chassis control DCC

Removing and installing shock absorber, torsion beam axle

–	Disconnect connector -1- on shock absorber -2-.

–	Pull line -3- off shock absorber -2--arrow-.

Note

If there is moisture in the area of the connector, blow compressed air on the contacts on the shock absorber and the connector.

Continuation for all vehicles

Removing and installing shock absorber, torsion beam axle

–	Insert spring compressor-1-.

1 -	Spring compressor -V.A.G 1752/1-

2 -	Spring retainer -V.A.G 1752/3A-

WARNING

Ensure that coil spring is correctly seated in spring retainers -V.A.G 1752/3A--2-.

–	Compress coil springs until load on shock absorber is relieved.

Removing and installing shock absorber, torsion beam axle

–	Unscrew bolts -1- for shock absorber -2-.

Removing and installing shock absorber, torsion beam axle

–	Remove bolt -1-.

–	Remove shock absorber.

Installing

Install in reverse order of removal, observing the following:

–	On vehicles with vehicle level sender, carry out basic settings for wheel damper electronics → Vehicle diagnostic tester.

Specified torques

→ Chapter „Assembly overview - suspension strut, shock absorber, spring, torsion beam axle“

→ Chapter „Torque settings for wheel bolts“

Wheel housing liner → General body repairs, exterior; Rep. gr.66.

Removing and installing shock absorber, torsion beam axle

Assembly overview - suspension strut, shock absorber, spring, multi-link suspension

1 - Bolt Renew after removing 50 Nm +45° 2 - Shock absorber Removing and installing ...

Removing and installing shock absorber, multi-link suspension, left shock absorber

Special tools and workshop equipment required Torque wrench -V.A.G 1332- Torque wrench -V.A.G 1410- Spring compressor -V.A.G 1752/1 ...

Other materials:

2-pack HS Performance surfacer
Designation: 2-pack HS Performance surfacer -LVM 014 100 A4-, white 2-pack HS Performance surfacer -LVM 014 173 A4-, dark grey 2-pack HS Performance surfacer -LVM 014 190 ...

Spare wheel or temporary spare wheel
Fig. 203 In the luggage compartment: handwheel for securing the spare wheel First read and observe the introductory information and safety warnings Removing the spare wheel Open the tailgate and lift up the luggage compartment floor until it is held in position by the side restraints ...

Overview of fitting locations - front control motors, air conditioning system with electric/manual controls, LHD vehicles
1 - Temperature flap control motor -V68- With potentiometer for temperature flap control motor -G92-. Checking: with vehicle diagnostic tester Removing and installing → Chapter. Renewing: in ...