VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing starter, vehicle with manual gearbox

Volkswagen Golf Service & Repair Manual / Electrical system / Starter- current supply- CC / Starter / Removing and installing starter, vehicle with manual gearbox

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1331-
 

Removing and installing starter, vehicle with manual gearbox

Torque wrench -V.A.G 1332-
 

Removing and installing starter, vehicle with manual gearbox

Drift -10 - 14-
Removing
–  With ignition switched off, disconnect earth cable from battery -A- → Chapter.
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
Vehicles with TDI engine
–  Remove air filter housing → Rep. gr.23.
Continued for all vehicles
 

Removing and installing starter, vehicle with manual gearbox

–  Disconnect electrical connector -1-.
–  Press off cap -2-.
–  Unscrew nut -3- and remove terminal 30/B+.
 

Removing and installing starter, vehicle with manual gearbox

–  If fitted, unscrew nut -1- from upper securing bolt of starter -B-.
–  If fitted, remove earth cable -2-.
 

Removing and installing starter, vehicle with manual gearbox

–  If fitted, unscrew nut -1- from lower securing bolt of starter -B-.
–  If fitted, remove earth cable -2-.
 

Removing and installing starter, vehicle with manual gearbox

–  Unscrew nut -4- and remove retainer -1- for wiring harness.
  Note
The electrical wiring remains connected.
–  Remove bolts -2- and -5- from starter -B--3-.
–  Remove starter -B--3- downwards.
Installing
Install in the reverse order of removal, observing the following:
Specified torques
→ Chapter „Assembly overview - starter“
–  Reconnect battery -A- → Chapter.
 

Removing and installing starter, vehicle with manual gearbox

Assembly overview - starter, vehicles with dual clutch gearbox (DQ250-6F)
1 -  Starter -B- Removing and installing → Chapter 2 -  Bolt Specified torque: 40 Nm ...

Removing and installing starter, vehicles with double clutch gearbox (DQ200–7F)
Special tools and workshop equipment required     Torque wrench -V.A.G 1331-   ...

Other materials:

Assembly overview - rear centre three-point seat belt
1 -  Belt buckle With rear belt switch, front passenger side -E259- Removing and installing → Chapter Always renew after belt tensioner has deployed with seat belt fastened Must rest flat against contact surface when tightening nut 2&n ...

Removing and installing evaporator
  Note The illustration shows a left-hand drive vehicle. The removal and installation procedure is identical for both versions. Removing –  Observe instructions when working on refrigerant circu ...

Overview of fitting locations - operating and display unit, Climatronic
  Note A warning lamp in the instrument panel controls will indicate that the selected function is active. In addition, the display of the radio or of the radio navigation system will indicate the selected function for a short time when a bu ...

© 2016-2024 Copyright www.vwgolf.org