Volkswagen Golf Service & Repair Manual: Renewing crankshaft oil seal - belt pulley end
Special tools and workshop equipment
required |
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Remove toothed belt
→ Chapter. |
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Detach crankshaft pulley -1--arrow-. |
Risk of damage to engine caused by incorrect valve timing.Do not turn
crankshaft out of TDC position.
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Pry out seal using extractor hook -T20143/2--arrow-. |
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Clean contact surface and sealing surface. |
Note
Do not lubricate new seal. |
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Fit new seal in -direction of arrow-
onto assembly sleeve -T10485/2-. |
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Pull off assembly sleeve -T10485/3- in
-direction of arrow-. |
Installation position: closed end of seal faces fitting
sleeve. |
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Fit guide sleeve -T10485/2- with oil seal
-1- onto crankshaft. |
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Use fitting sleeve -T10485/1- and bolt
-1- for poly V-belt pulley to pull in oil seal
-2- onto stop. |
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Fit crankshaft sprocket onto crankshaft. |
The contact surface between vibration damper and crankshaft
pulley must be free of oil and grease. |
The machined surface -arrow- of
crankshaft pulley must be positioned over the machined surface
of the crankshaft journal. |
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Install toothed belt (adjust valve timing)
→ Anchor. |
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Removing
–
Disconnect battery
→ Electrical system; Rep. gr.27.
–
Remove battery tr ...
Special tools and workshop equipment
required
Flat scraper
Sealant
→ Electronic Parts Catalogue
...
Other materials:
Removing and installing circulation pump -V55-
Special tools and workshop equipment
required
Hose clamps, up to 25 mm -3094-
Pliers for spring-type clips -VAS 5024A-
...
Removing and installing inner door handle
The inner door handle is clipped into trim panel.
Note
Removal and installation are described for the trim
panel on driver side. Follow same instructions for the front
passenger side as appropriate.
...
Assembly overview - bumper cover
Note
Minor differences may be encountered in respect of bumper cover,
depending on vehicle model.
1 -
Bumper cover
Material PP/EPDM
Removing and installing
→ Chapter.
2 -
Bolt
Left and ri ...
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