Volkswagen Golf Service & Repair Manual: Separating engine and gearbox

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine assy, cylinder blook, crankcase / Removing and installing engine / Separating engine and gearbox

Special tools and workshop equipment required

Shackle -10 - 222 A /12-

Separating engine and gearbox

Hooks -10 - 222 A /2-

Separating engine and gearbox

Workshop hoist -VAS 6100-

Procedure

Engine/gearbox assembly removed and attached to engine support T10497.

–	Remove starter → Electrical system; Rep. gr.27.

Separating engine and gearbox

–	Bolt shackle -10 - 222 A /12- to gearbox.

–	Engage work shop hoist -VAS 6100- with hook -10 - 222 A /2- on shackle -10 - 222 A /12-.

Separating engine and gearbox

–	Remove bolts -1, 2, 3, 6, 7, 8, 9- securing gearbox to engine.

–	Pull gearbox off engine.

Separating engine and gearbox

Removing engine

Special tools and workshop equipment required Removal lever -80 - 200- Extension -2024 A /1- of lifting tackle -2024 A- Engine and gearb ...

Securing engine on engine and gearbox support

Special tools and workshop equipment required Engine and gearbox support -VAS 6095- ...

Other materials:

Removing and installing fuel pump control unit -J538-
Special tools and workshop equipment required Removal wedge -3409- Procedure: Removing – Move front seats to foremost po ...

Connectors
Repairs to wiring harnesses and connectors Note All instructions and notes regarding this chapter are available under → Electrical System, General Information; Rep. gr.97. ...

Assembly overview - starter (vehicles with manual gearbox)
1 - Starter -B- Removing and installing → Chapter 2 - Double stud Specified torque: 80 Nm 3 - Earth cable Depending on vehicle equipment ...