Volkswagen Golf Service & Repair Manual: Adjusting assembly mountings
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Remove battery tray
→ Electrical system; Rep. gr.27. |
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Release hose clips -1- and
-2-, and remove air pipe. |
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Remove air filter housing
→ Chapter. |
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Supporting engine in installation position
→ Chapter „Supporting engine in installation position“ |
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Unscrew engine mounting bolts -arrows-
one after the other and renew them (if not already renewed when
installing engine). |
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First screw bolts in loosely. |
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Unscrew bolts -arrows- for
gearbox mounting -1- one after the
other and renew them (if not already renewed when installing
engine). |
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First screw bolts in loosely. |
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Using assembly lever, adjust engine/gearbox assembly so that
specifications listed below are attained: |
| There must be a distance of -a-
= 10 mm between engine support -2-
and engine mounting -1-. |
| Side surface of engine support casting
-2- must be located parallel to support arm of engine
mounting -1-. |
| Distance -b- = distance
-b-. |
 Note
| Distance -a- = 10 mm can also
be checked with a metal rod of suitable size, or similar. |
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Tighten bolts for engine mounting. |
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On the gearbox side, ensure that the edges of the support
arm -2- and gearbox support
-1- are parallel. |
| Distance -x- = distance
-x-. |
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Tighten bolts for gearbox mounting. |
| Install in reverse order. |
| → Chapter „Assembly overview - assembly mountings“ |
| → Chapter „Assembly overview - charge air system“ |
| → Electrical system; Rep. gr.27 |
| → Chapter „Assembly overview - air filter housing“ |
| → Chapter „Assembly overview - assembly mountings“ |
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Procedure
The following specifications must be obtained:
There must be a distance of - ...
Other materials:
Emptying fuel tank if it is less than 3/4
full
Special tools and workshop equipment required
Removal wedge -3409-
Wrench -T10202-
Torque wrench -V.A.G 1332-
Fuel extractor -VAS 5190-
Fuel extractor -VAS 5190 A- for E 85 fuel (not shown).
&nb ...
2-pack diamond aluminium filler
Designation:
2-pack diamond aluminium filler, powder -DA 004 200 A2-
2-pack diamond aluminium filler, hardener -DA 004 201 A1-
2-pack diamond aluminium filler, hardener - ...
Overview of fitting locations – lights in centre console
Note
The illustration shows fitting locations for LHD vehicles. Fitting
locations for RHD vehicles are similar.
1 -
Selector lever position display -Y26-
Removing and installing
→ Chapter
Overview of ...
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Checking adjustment of assembly mountings (engine and gearbox mountings)