Volkswagen Golf Service & Repair Manual: Adjusting assembly mountings
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Remove battery tray
→ Electrical system; Rep. gr.27. |
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Release hose clips -1- and
-2-, and remove air pipe. |
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Remove air filter housing
→ Chapter. |
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Supporting engine in installation position
→ Chapter „Supporting engine in installation position“ |
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Unscrew engine mounting bolts -arrows-
one after the other and renew them (if not already renewed when
installing engine). |
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First screw bolts in loosely. |
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Unscrew bolts -arrows- for
gearbox mounting -1- one after the
other and renew them (if not already renewed when installing
engine). |
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First screw bolts in loosely. |
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Using assembly lever, adjust engine/gearbox assembly so that
specifications listed below are attained: |
| There must be a distance of -a-
= 10 mm between engine support -2-
and engine mounting -1-. |
| Side surface of engine support casting
-2- must be located parallel to support arm of engine
mounting -1-. |
| Distance -b- = distance
-b-. |
 Note
| Distance -a- = 10 mm can also
be checked with a metal rod of suitable size, or similar. |
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Tighten bolts for engine mounting. |
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On the gearbox side, ensure that the edges of the support
arm -2- and gearbox support
-1- are parallel. |
| Distance -x- = distance
-x-. |
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Tighten bolts for gearbox mounting. |
| Install in reverse order. |
| → Chapter „Assembly overview - assembly mountings“ |
| → Chapter „Assembly overview - charge air system“ |
| → Electrical system; Rep. gr.27 |
| → Chapter „Assembly overview - air filter housing“ |
| → Chapter „Assembly overview - assembly mountings“ |
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Procedure
The following specifications must be obtained:
There must be a distance of - ...
Other materials:
Assembly overview - flanging tool
1 -
Flanging tool upper part
Unbolt to change flanging jaws
2 -
Fastening for handle
Must be unscrewed to access securing bolt for upper part.
3 -
Securing bolt
For fla ...
Leaks at shock absorbers
Shock absorbers are often replaced because of externally
visible leakage. Inspections on the test rig and in the vehicle
have shown that in the majority of cases this replacement is not
justified.
Slight loss of fluid (“sweating”) at ...
Introduction
This chapter contains information on the following subjects:
→ Indicator lamps and fuel gauge
→ Filling the tank with petrol, diesel or E85
→ Things to note for diesel vehicles
→ Capacities
→ Checks when filling the tank
The fuel c ...
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Checking adjustment of assembly mountings (engine and gearbox mountings)