Volkswagen Golf Service & Repair Manual: Aqua Premium system (painting rims)
| Metallic waterborne base coat -LWG 056 1H7 A1- |
| Instructions for painting rims with metallic waterborne base
coat -LWG 056 1H7 A1-. |
| Recoatable with 2-pack HS clear coat |
Note
| After overspraying with 2-pack HS clear coat, it produces a
high-gloss, weather-resistant finish. |
| Surfaces coated with primer or surfacer 2-pack HS Vario
surfacer -LGF 786 004 A4-, grey |
| Factory paint or old paint (except thermoplastic paint) |
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Thoroughly clean factory or old paintwork with silicone
remover -LSW 019 000 A5-. If severely soiled, pre-clean the
paintwork with slow-drying silicone remover -LVM 020 100 A5-. |
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Dry sand using orbital sander with P1000 to P1500-grain
sandpaper and dust collector. |
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Sand spokes, corners and edges by hand using P300-grade
ultrafine emery pad. |
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Before recoating the lightly sanded substrates, thoroughly
clean them of dust, sanding residue and other dirt withsilicone
remover -LSW 019 000 A5-. If severely soiled, pre-clean +with
slow-drying silicon remover -LVM 020 100 A5-. |
| Substrate pretreatment (sanding before surfacer coat) |
| When 2-pack HS Vario surfacer -LGF 786 004 A4- is to be
used, bare-metal spots must be primed with 2-pack wash primer
-LHV 043 000 A2-. |
| A uniform substrate without bare metal spots is absolutely
essential. |
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Dry sand using orbital sander with P500-grain sandpaper and
dust collector. |
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Wet sand with P800 to P1000-grain sandpaper. |
| Clear coat over surfacer: |
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Apply 2-pack HS clear coat to the sanded surfacer. Depending
on the size of the repair area or if there are several repair
areas, it is recommended to apply 2-pack HS clear coat to the
entire rim. |
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Apply a full coat (approx. 20 µm). |
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| Force drying at +60 °C material temperature in
20-25 minutes. |
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| Sanding before clear coat: |
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Dry sand using orbital sander with P1000 to P1500-grain
sandpaper and dust collector. |
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Sand spokes, corners and edges by hand using P300-grade
ultrafine emery pad. |
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Before recoating the lightly sanded substrates, thoroughly
clean them of dust, sanding residue and other dirt withsilicone
remover -LVM 020 000 A5-. |
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| Base coat application “spray” |
| Materials suitable as additives: |
| Additive for Aqua premium -LVM 035 301- |
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Application viscosity 4 mm, +20 °C, DIN 53211 |
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The application viscosity of 4 mm at +20 °C is the mixing
viscosity for “Compliant” and “HVLP”. |
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50 % of additive for Aqua Premium -LVM 035 301- (to be added
at material temperature of 20 °C). |
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Adjust spray nozzle following manufacturer's instructions to
1.2-1.3 mm for “compliancy”. |
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Adjust spray nozzle following manufacturer's instructions to
1.2-1.3 mm for “HVLP”. |
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Adjust spray pressure following manufacturer's instructions
to 2.0 bar for “compliancy”. |
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Adjust atomising pressure following manufacturer's
instructions to 0.7 bar for “HVLP”. |
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One application consists of one-and-a-half spray coats (one
normal full coat followed by a light coat at greater distance to
object). |
Note
| The best results are achieved when using an HVLP spray gun
with 1.3 mm nozzle. |
| Blending additive for Aqua Premium -LVM 035 200 A3-/-LVM 035
301 A3- should be added to metallic waterborne base coat -LWG
056 1H7 A1- immediately before application Best results will be
achieved if the mixture is applied within one working day. |
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| Flash-off time before clear coat application: |
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| Flash off at +20 °C ambient temperature until matt. |
Note
| The best results are achieved when using an HVLP spray gun
with 1.3 mm nozzle. |
| Additive for Aqua Premium -LVM 035 301- should be added to
metallic waterborne base coat -LWG 056 1H7 A1 silber-
immediately before application. Best results will be achieved if
the mixture is applied within one working day. |
| Ways to reduce flash-off time: |
| Surface matting can be accelerated by blowing on it with an
air diffuser or force drying with infrared radiation or low
baking. |
| It is also possible to blow on it with the spray gun after
waiting at least 5 minutes. |
| Drying time: at least 5 minutes. |
Note
| The specified flash-off and drying times depend on the
temperature, humidity, air drop speed in the spray booth and the
number of coats applied. The surface must, however, first appear
completely matt. |
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| 2-pack HS clear coat (elasticized) |
Note
| Blending in with metallic waterborne base coat -LWG 056 1H7
A1- is done in 1 or 2 normal spray coats. Apply blending
additive for Aqua Premium -LVM 035 100 A3- to the fade-out area. |
| Spraying equipment must be suitable for applying water-based
products; manufacturers' instructions must be followed. |
| The mixing colours in this top coat series can be used only
as part of a colour formula. If any mixing colour is applied
alone, the results may differ substantially from the description
in this technical data sheet. |
| Rinse with Aquaplus demineralised water -LVW 010 000 A5-
before and after use. Then wash out with nitrocellulose thinner
-LVE 856 000 A3-. |
| Collect liquid water-based waste separately from
conventional liquid waste. If the two are mixed, it may be
impossible to dispose of the mixture, or at best difficult, and
therefore expensive. |
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| Personal protective equipment: |
| Adhere to the safety data sheet. |
| Wear personal protective equipment during application. |
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| Flash point: |
Above +23 °C |
| VOC content:
2004/42/IIB(d)(420)420 |
The EU limit value for this
product (product category IIB.b) in ready-to-spray form is max. 420 g/l
of volatile organic compounds. The VOC content of this product in
ready-to-spray form is max. 420 g/l. |
| The guaranteed storage time of metallic waterborne base coat
-LWG 056 1H7 A1- is 24 months from the production date. May be
used until the date stated on the label at latest if stored in
sealed original containers at +20 °C. |
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| The optimal storage temperature is +5 °C to +35 °C. |
Note
| Higher or lower temperatures will spoil the product. |
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Designation:
Blending additive for Aqua Premium -LVM 035 100 A3-
Issued 10.2012
Product description
...
Other materials:
Fitting the front towing eye
Fig. 246 In the right-hand side of the
front bumper: removing the cover
Fig. 247 Front bumper, right-hand side:
screwing in the towing eye
First read and observe the introductory information
and safety warningsThe towing eye is screwed into a threaded hole behind
a cover on the right of ...
Assembly overview - short noise insulation
Note
The removal and installation procedures may have to be modified
slightly depending on engine fitted.
1 -
Short noise insulation
Removing
–
Remove bolts -2- and
-3-
–
Pull out noise ...
Assembly overview - toothed belt cover
1 -
Lower toothed belt guard
2 -
Bolt
8 Nm
3 -
Engine support
Specified torque and tightening sequence
→ Fig.
4 -
Bolt
Sp ...
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Aqua Premium blending system
Clear coats