Volkswagen Golf Service & Repair Manual: Assembly overview - brake servo/brake master cylinder, RHD vehicles
| Complete brake master cylinders and brake servos can be renewed independently of each other. |
| 1 - | Mounting bracket with brake pedal |
| Assembly overview → Chapter. |
| Removing and installing brake pedal → Chapter |
| Removing and installing mounting bracket → Chapter. |
| 2 - | Seal |
| For brake servo. |
| Renew |
| Bonded (only when originally assembled at factory) |
| Bonded joint at brake servo and bulkhead does not have to be renewed |
| 3 - | Brake servo |
| Removing and installing → Chapter |
| The following electrical components are integrated in the brake servo: |
| Brake pedal position sender -G100- |
| Brake pedal position sender 2 -G836- |
| Voltage supply sender 1 -G730- |
| Voltage supply sender 2 -G731- |
| Brake servo current sensor -G822- |
| Brake servo temperature sender 1 -G838- |
| Brake servo temperature sender 2 -G839- |
| Motor position sender for brake servo -G840- |
| Brake servo control unit -J539- |
| Motor for electromechanical brake servo -V548- |
| 4 - | Brake master cylinder |
| Cannot be repaired. If faulty, renew as a complete unit. |
| Removing and installing → Chapter |
| 5 - | Bolt |
| 8 Nm |
| 6 - | Bolt |
| Renew after removing |
| 22 Nm |
| 7 - | Sealing plug |
| Moisten with brake fluid before installing |
| 8 - | Brake fluid reservoir |
| With brake fluid level warning contact -F34- |
| 9 - | Cap |
| 10 - | Brake line |
| With thread M12 x 1 |
| 14 Nm |
| 11 - | Sealing ring |
| Renew |
| 12 - | Bolt |
| 4 Nm |
| 13 - | Heat shield |
| 14 - | Nut |
| Always renew after removing. |
| 25 Nm |
Assembly overview - brake servo/brake master cylinder, LHD vehicles
Complete brake master cylinders and brake servos can be renewed
independently of each other.
1 -
Brake line
From secondary piston circuit o ...
Assembly overview – Brake system pressure accumulator -VX70-, LHD vehicles
1 -
Brake system pressure accumulator -VX70-
Removing and installing
→ Chapter
2 -
Bracket
Check ...
Other materials:
Blowing through refrigerant circuit with compressed air and nitrogen
Use compressed air to force moisture and other contaminants
out of the refrigerant circuit and use nitrogen to force
moisture out of the refrigerant circuit.
The method of blowing through the refrigerant circuit with
compressed air ...
Dangers when handling vehicle batteries
Recognition and avoidance of dangers
Batteries can be dangerous. These dangers can be avoided
when the warnings on the battery, in the operating manual and in
ELSA are observed.
WARNING
...
Checking systems with a restrictor and reservoir and air conditioner
compressor regulating valve -N280- (with externally regulated air conditioner
compressor)
Note
Connecting air conditioner service station
→ Chapter.
Observe the test prerequisites
→ Chapter.
–
Raise engine speed to 2,000 rpm.
...
