Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, RHD vehicles
| From secondary piston circuit of brake master cylinder to hydraulic
unit. |
| Identification: 6 mm in diameter and union nut with thread M 12 x 1 |
| Repairing brake lines
→ Chapter |
| From primary piston circuit of brake master cylinder to hydraulic
unit. |
| Identification: 6 mm in diameter and union nut with thread M 12 x 1 |
| Repairing brake lines
→ Chapter |
| To rear right brake caliper. |
| Identification: 5.25 mm in diameter and union nut with thread M 12 x
1 |
| Repairing brake lines
→ Chapter |
| To front left brake caliper. |
| Identification: 5.25 mm in diameter and union nut with thread M 10 x
1 |
| Repairing brake lines
→ Chapter |
| To front right brake caliper |
| Identification: 5.25 mm in diameter and union nut with thread M 12 x
1 |
| Repairing brake lines
→ Chapter |
| To rear left brake caliper. |
| Identification: 5.25 mm in diameter and union nut with thread M 10 x
1 |
| Repairing brake lines
→ Chapter |
| 7 - |
ABS hydraulic unit -N55- with ABS control unit -J104- |
| Overview of fitting locations
→ Chapter |
| Removing and installing
→ Chapter |
| Separating ABS control unit -J104- from ABS hydraulic unit -N55-
→ Chapter |
| Attaching ABS control unit -J104- to ABS hydraulic unit -N55-
→ Chapter |
| Connecting brake line
→ Chapter |
| Check for secure seating after installing |
| Ensure that rubber dampers of retainer are not pressed out of
bracket when installing. After installation, check that the ABS
hydraulic unit -N55- is firmly seated, or malfunction can occur. |
| 14 - |
Brake servo and brake master cylinder |
| Assembly overview - brake servo/brake master cylinder
→ Chapter |
| Checking brake servo
→ Chapter |
| Removing and installing brake servo for vehicles with diesel engines
→ Chapter |
| Removing and installing brake servo for vehicles with 1.2 l and
1.4 l petrol engines
→ Chapter |
| Removing and installing brake master cylinder
→ Chapter. |
| From primary piston circuit of brake master cylinder to hydraulic
unit. |
| Identification: 6 mm in diameter and union nut with thread M 12 x 1 |
| Repairing brake lines
→ Chapter |
| From secondary piston circuit of brake master cylinder to hydraulic
unit. |
| Identification: 6 mm in diameter and union nut with thread M 12 x 1 |
| Repairing brake lines
→ Chapter |
1 -
ABS control unit -J104-
Removing and installing
→ Chapter.
2 -
ABS hydraulic unit -N55-
Remov ...
Special tools and workshop equipment required
Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1410-
Brake pedal depressor -V.A.G 1869/2- ...
Other materials:
Checking seat belts
WARNING
The seat belt system must be inspected
systematically after every accident! If damage is
determined at any of the points to be checked, customer
must be informed regarding necessity of changing belt ...
Searching for leaks in refrigerant circuits using leak detector -V.A.G 1796
Note
Small leaks can be detected with, for example, an electronic
leak detector.
–
Evacuate refrigerant circuit using an air conditioner
service station
→ Chapter.
Note
...
Folding the backrests on the rear bench seat forwards and backwards
Fig. 95 Rear bench seat: release button
①; red marking ②
First read and observe the introductory information
and safety warnings The rear seat is split for folding. Each part of the
rear bench seat can be folded down to increase the size of the luggage compartment.
Folding the rear ...
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Assembly overview - control unit and hydraulic unit, LHD vehicles
Removing and installing control unit and hydraulic unit, LHD vehicles,
petrol engines