Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft, constant velocity joint VL100

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Front suspension, drive shafts / Drive shaft / Assembly overview - drive shaft, constant velocity joint VL100

Assembly overview - drive shaft, constant velocity joint VL100

1 -	Outer constant velocity joint

Renew only as complete unit

Removing → Anchor.

Installing: drive onto shaft to stop using plastic hammer

Checking → Chapter

2 -

Bolt

Renew after removing

Loosening and tightening → Chapter

200 Nm +180°

3 -	Right drive shaft

4 -

Clamp

Renew after removing

Tightening → Fig.

5 -

Boot

Check for splits and chafing

Material: Hytrel (polyester elastomer)

6 -

Clamp

Renew after removing

Tightening → Fig.

7 -	Dished spring

Installation position → Fig.

Allocation → Electronic Parts Catalogue “ETKA”.

8 -	Thrust washer

Installation position → Fig.

Allocation → Electronic Parts Catalogue “ETKA”.

9 -	Retaining ring

Renew after removing

Insert in groove in shaft

10 -	Boot for constant velocity joint

Material: Hytrel (polyester elastomer)

Without breather hole

Check for splits and chafing

Drive off constant velocity joint with a drift

Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing.

11 -

Clamp

Renew after removing

Tightening → Fig.

12 -	Left drive shaft

13 -	Locking plate

14 -	Multi-point socket head bolt

M8 x 48

Renew after removing

Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque.

40 Nm

15 -	Retaining ring

Remove and install with circlip pliers -VW 161 A-

16 -

Seal

Adhesive surface on constant velocity joint must be free of oil and grease!

17 -	Inner constant velocity joint

Renew only as complete unit

Pressing off → Fig.

Pressing on → Fig.

Checking → Chapter

18 -	Dished spring

Installation position → Anchor

Overview - drive shaft

I - → Chapter „Assembly overview - drive shaft, constant velocity joint VL100“ II - → Chapter „Assembly overview - ...

Assembly overview - drive shaft, constant velocity joint VL107

1 - Bolt Renew after removing Loosening and tightening → Chapter Before fitting, clean the threads in the C ...

Other materials:

Matching wheel rims and tyres
If necessary, eliminate flat spots caused by storage or handling → Chapter. – Press tyre off wheel rim → Chapter. – Rotate tyre by 180° relative to wheel rim. ...

Removing and installing rear 3-point seat belt, 2-door model, without belt tensioner
Removing – Remove rear shelf support → Chapter. – Remove outer rear seat belt guide anchor → Chapter. –&n ...

Changing a wheel
Fig. 226 Changing a wheel: removing the wheel bolts with the screwdriver handle First read and observe the introductory information and safety warningsRemoving the wheel Read the checklist. Loosen the wheel bolts. Jack up the vehicle. Using the hexagonal socket in the scr ...