Volkswagen Golf Service & Repair Manual: Assembly overview - dual clutch
| 1 - | Hinge mounting |
| For large engaging lever “K 1” |
| Cannot be renewed. |
| 2 - | Ball pin |
| For small engaging lever “K 2” |
| Removing and installing → Anchor |
| 3 - | Shim “SK 1” |
| Determining thickness → Chapter |
| 4 - | Shim “SK 2” |
| Determining thickness → Chapter |
| 5 - | Small engagement bearings for “K 2” |
| 6 - | Dual clutch |
| Removing and installing → Chapter. |
| 7 - | Retaining ring |
| Always renew after removing. |
| 8 - | Hub |
| 9 - | Retaining ring |
| Renew |
| 10 - | Large engaging lever for “K 1” |
| With engagement bearing |
| Removing and installing → Chapter |
| 11 - | Upper section of bushing |
| For small engaging lever “K 2” |
| Is removed and installed together with small engaging lever and lower section of bushing |
| 12 - | Small engaging lever for “K 2” |
| Is removed and installed together with upper and lower section of bushing |
| Removing and installing → Chapter |
| 13 - | Bolts |
| Always renew after removing. |
| 8 Nm +90° |
| 14 - | Lower section of bushing |
| For small engaging lever “K 2” |
| Is removed and installed together with small engaging lever and upper section of bushing |
| 15 - | Oil seal for inner input shaft |
| Renewing → Chapter |
| 16 - | Input shaft seal |
| Renewing → Chapter |
Clutch
...
Removing dual clutch
Special tools and workshop equipment required
Hook -3438-
Engine bung set -VAS 6122-
Support device -T10323-
-T10356/5- ...
Other materials:
Removing and installing speed sensor on rear axle -G44-/-G46-, vehicles with
four-wheel drive
Note
Removal and installation is described for the rear left
speed sensor. Removal and installation of the rear right speed
sensor is analogous.
Removing
–
Raise vehicle.
&nbs ...
Removing and installing trim for backrest release mechanism
Removing
–
Pull operating lever -1-
upwards -arrow A-.
–
Insert flat-bladed screwdriver between trim and operating
lever as shown in illustration.
–
Releas ...
Perform guarantee test
WARNING
It is not permissible to test or charge batteries
whose colour indicator is light yellow. Do not
slave/jump start the vehicle!
Danger of explosion when checking and charging ...
