VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with fuel tank leak detection

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel tank / Assembly overview - fuel tank, vehicles with fuel tank leak detection

Assembly overview - fuel tank, vehicles with fuel tank leak detection

1 -  Cap
Screw in until engages audibly
Secured to tank flap unit by means of retaining strap.
2 -  Earth connection
For fuel filler neck
3 -  Bolt
Renew after removing
8 Nm + 90°
4 -  Fuel supply line
Clipped onto fuel tank
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
5 -  Locking ring
110 Nm
6 -  Seal
Renew.
Install dry.
7 -  Fuel delivery unit
Assembly overview → Chapter.
Removing and installing → Chapter.
With fuel gauge sender -G-.
Removing and installing fuel gauge sender -G- → Chapter.
With fuel system pressurisation pump -G6-.
Checking fuel system pressurisation pump -G6- → Chapter.
8 -  Fuel tank
Removing and installing → Chapter.
9 -  Bolt
Renew after removing
20 Nm + 90°
10 -  Heat shield
For fuel tank
11 -  Panel nut
For heat shield.
12 -  Bolt
Renew after removing
20 Nm + 90°
13 -  Securing strap
Ensure proper seating.
Mark direction of travel when removing.
14 -  Breather line
To activated charcoal filter solenoid valve 1 -N80-
15 -  Bracket
For control unit for fuel tank leak detection -J909-.
16 -  Connecting cable
For control unit for fuel tank leak detection -J909-.
17 -  Control unit for fuel tank leak detection -J909-
18 -  Protective plate
19 -  Rivets
For securing protective plate
Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension
1 -  Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 -  Earth connecti ...

Assembly overview - fuel tank, vehicles with four-wheel drive
1 -  Breather line To activated charcoal filter Do not kink Clipped onto fuel tank To pull off, press rele ...

Other materials:

Cleaning stowage compartments, drink holders and ash trays
First read and observe the introductory information and safety warnings Cleaning stowage compartments and drink holders Some stowage compartments and drink holders have a removable rubber insert or felt insert in the base. Clean rubber inserts with a clean, lint-free and damp cloth. ...

Assembly overview - door
  Note Only the left side is shown. The right side is similar After renewal of A-pillar, the specified torque for bolts -2 and 5- as well as for -14 and 17- changes 1 -  Front door Removing and installing → Chapter Adjusting ...

Checking the electrolyte level of the vehicle battery
Fig. 197 Engine compartment: pushing up the vehicle battery sleeve First read and observe the introductory information and safety warnings The electrolyte level of the vehicle battery should be checked regularly in high-mileage vehicles, in hot countries and in older vehicle batteries. T ...

© 2016-2025 Copyright www.vwgolf.org