VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - rear brake caliper

When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
New brake calipers are filled with brake fluid and are pre-bled.
   

Assembly overview - rear brake caliper

1 -  Brake caliper
2 -  Damper bushes
3 -  Guide pin
4 -  Cover caps
5 -  Hexagon socket head bolt
8 Nm
6 -  Parking brake motor
7 -  Sealing ring
Renew
8 -  Thrust nut
Removing and installing not possible
9 -  Sealing ring
Removing and installing not possible.
10 -  Piston
Removing and installing not possible.
11 -  Protective cap
Removing and installing → Chapter
  Note
The brake caliper does not need to be removed in order to renew the protective cap; do not unbolt the break hose.
12 -  Bleeder valve
Apply thin coat of assembly paste G 052 150 A2 to thread before screwing in.
10 Nm
13 -  Dust cap
Rear brake caliper
...

Removing and installing protective cap
Special tools and workshop equipment required     Removal wedge -3409-   ...

Other materials:

Checking airbag securing parts after an accident
All damaged securing parts must always be renewed. It is not permissible to bend the components back into shape or »make them fit« The following components must be checked after the relevant airbag has been triggered. ...

Moving mechatronic unit for dual clutch gearbox -J743- into removal position by hand
  Note Only if you cannot set the mechatronic unit to removal position with the vehicle diagnostic tester, you must set the unit by hand to removal position. Sometimes, the mechatronic unit cannot be removed. In this case, the gear actuator for 6th gear ...

Removing and installing brake servo, right-hand drive vehicle
Special tools and workshop equipment required     Torque wrench -V.A.G 1331-   Torque wrench -V.A.G 1410- ...

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