VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - turbocharger

Assembly overview - turbocharger

1 -  Turbocharger
Removing and installing → Chapter
2 -  Bolt
8 Nm
3 -  Connection
4 -  O-ring
Renew
5 -  Gasket
Renew
6 -  Heat shield
7 -  Bolt
25 Nm
8 -  Bolt
8 Nm
9 -  Nut
Renew
14 Nm
10 -  Bolt
Renew
9 Nm
11 -  Securing clip
Renew
12 -  Operating lever
13 -  Lock nut
6 Nm
Secure with sealing paint
14 -  Charge air pressure controller -V465-
  Note
Note the following when installing!
There may be different types of charge air pressure controllers installed.
Removing and installing → Chapter

 
     

Assembly overview - turbocharger

1 -  Oil return line
2 -  O-ring
Renew
3 -  Bolt
9 Nm
4 -  O-ring
Renew
5 -  Bolt
9 Nm
6 -  Oil supply line
7 -  O-ring
Renew
8 -  Bolt
9 Nm
9 -  Bolt
Renew
5 Nm
10 -  O-ring
If damaged, renew crankcase breather hose → Item
11 -  Hose
For crankcase breather
12 -  Bolt
Renew
5 Nm
13 -  O-ring
If damaged, renew crankcase breather hose → Item
14 -  Turbocharger
Removing and installing → Chapter
15 -  Gasket
Renew
16 -  Coolant lines
Supply and return lines
17 -  Bolt
8 Nm
18 -  O-ring
Renew
19 -  Bolt
9 Nm
Turbocharger
...

Removing and installing turbocharger
Special tools and workshop equipment required     Engine bung set -VAS 6122-   ...

Other materials:

Seam seals, middle body
  Note Seam seals made during repair work must be identical in appearance and thickness to the original seam seals. To avoid damage or faulty operation, brush seam seals smooth near attachments which must be attached. ...

Removing and installing mirror adjustment unit
      Special tools and workshop equipment required         Torque wrench -V.A.G 1783-   Note The removal and installat ...

Charging battery with battery charger -VAS 5900-
  WARNING Danger of injury! Observe warning notices and safety regulations → Chapter!   WARNING It is not permissible ...

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