VW Golf manuals

Volkswagen Golf Service & Repair Manual: Connecting brake lines to hydraulic unit, LHD vehicles

On hydraulic unit:
1 -  From hydraulic unit to rear right brake caliper
 -  Identification: Ш 5.25 mm and flare nut with short thread M 12 x 1
2 -  From hydraulic unit to front left brake caliper.
 -  Identification: Ш 5.25 mm and flare nut with thread M 10 x 1
3 -  From hydraulic unit to front right brake caliper.
 -  Identification: Ш 5.25 mm and flare nut with short thread M 12 x 1
4 -  From hydraulic unit to rear left brake caliper.
 -  Identification: Ш 5.25 mm and flare nut with thread M 10 x 1
5 -  From hydraulic unit to secondary piston circuit of brake master cylinder.
 -  Identification: Ш 6 mm and flare nut with thread M 12 x 1
6 -  From hydraulic unit to primary piston circuit of brake master cylinder.
 -  Identification: Ш 6 mm and flare nut with thread M 12 x 1
Specified torque
→ Chapter „Assembly overview - brake servo/brake master cylinder, LHD vehicles“
→ Chapter „Assembly overview - control unit and hydraulic unit, LHD vehicles“
 

Connecting brake lines to hydraulic unit, LHD vehicles

Tandem brake master cylinder and brake system pressure accumulator -VX70-:
1 -  Secondary piston circuit of brake master cylinder to ABS hydraulic unit -N55-.
2 -  Brake system pressure accumulator -VX70- to brake master cylinder
3 -  Primary piston circuit of brake master cylinder to ABS hydraulic unit -N55-.
Specified torque
→ Chapter „Assembly overview – Brake system pressure accumulator -VX70-, LHD vehicles“
 

Connecting brake lines to hydraulic unit, LHD vehicles

Removing and installing control unit and hydraulic unit, RHD vehicles
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- Brake pedal depressor -V.A.G 1869/2- ...

Connecting brake lines to hydraulic unit, RHD vehicles
On hydraulic unit: 1 -  From hydraulic unit to rear left brake caliper.  -  Identification: Ш 5. ...

Other materials:

Mobile telephone preparation, Bluetooth hands-free system
Bluetooth hands-free system is integrated in control unit 1 for information electronics -J794-. Connection to mobile telephone -R54- is established via Bluetooth. Aerial for Bluetooth -R152- is integrated into control un ...

Assembly overview - tail lights in vehicle body, with LEDs
1 -  Securing element Specified torque: 2 Nm 2 -  Seal Self-adhesive Renew if damaged. 3 -  Left tail light -MX3-/right tail light -MX4- Tail light in bod ...

Checking belt guide fittings and latch plates
Plastic-coated fittings show fine, parallel scoring after stress on belt system (when belt was fastened during accident). (On the other hand, wear caused by frequent belt use can be recognized by smooth wear, free of lines.) –  ...

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