VW Golf manuals

Volkswagen Golf Service & Repair Manual: Connecting brake lines to hydraulic unit, LHD vehicles

On hydraulic unit:
1 -  From hydraulic unit to rear right brake caliper
 -  Identification: Ш 5.25 mm and flare nut with short thread M 12 x 1
2 -  From hydraulic unit to front left brake caliper.
 -  Identification: Ш 5.25 mm and flare nut with thread M 10 x 1
3 -  From hydraulic unit to front right brake caliper.
 -  Identification: Ш 5.25 mm and flare nut with short thread M 12 x 1
4 -  From hydraulic unit to rear left brake caliper.
 -  Identification: Ш 5.25 mm and flare nut with thread M 10 x 1
5 -  From hydraulic unit to secondary piston circuit of brake master cylinder.
 -  Identification: Ш 6 mm and flare nut with thread M 12 x 1
6 -  From hydraulic unit to primary piston circuit of brake master cylinder.
 -  Identification: Ш 6 mm and flare nut with thread M 12 x 1
Specified torque
→ Chapter „Assembly overview - brake servo/brake master cylinder, LHD vehicles“
→ Chapter „Assembly overview - control unit and hydraulic unit, LHD vehicles“
 

Connecting brake lines to hydraulic unit, LHD vehicles

Tandem brake master cylinder and brake system pressure accumulator -VX70-:
1 -  Secondary piston circuit of brake master cylinder to ABS hydraulic unit -N55-.
2 -  Brake system pressure accumulator -VX70- to brake master cylinder
3 -  Primary piston circuit of brake master cylinder to ABS hydraulic unit -N55-.
Specified torque
→ Chapter „Assembly overview – Brake system pressure accumulator -VX70-, LHD vehicles“
 

Connecting brake lines to hydraulic unit, LHD vehicles

Removing and installing control unit and hydraulic unit, RHD vehicles
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- Brake pedal depressor -V.A.G 1869/2- ...

Connecting brake lines to hydraulic unit, RHD vehicles
On hydraulic unit: 1 -  From hydraulic unit to rear left brake caliper.  -  Identification: Ш 5. ...

Other materials:

Assembly overview - side padding
1 -  Side padding Allocation → Electronic Parts Catalogue Removing and installing → Chapter 2 -  Mounting grommet Clipped into side padding bracket. Renew if damaged 3 -  Side pa ...

Securing engine on engine and gearbox support
Special tools and workshop equipment required     Engine and gearbox support -VAS 6095-   Workshop hoist -VAS 6100- ...

New wheels and tyres
First read and observe the introductory information and safety warnings New tyres Drive particularly carefully for the first 600 km with new tyres as the tyres have to be run in. Tyres that have not been run in have reduced grip   and braking effect  . All four wheels must ...

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