VW Golf manuals

Volkswagen Golf Service & Repair Manual: Dismantling and assembling burner unit

Dismantling
–  Remove auxiliary heater → Chapter.
–  Dismantle auxiliary heater → Chapter.
   
–  Detach gasket -1- from blower housing.
–  Release and detach connector -2-.
–  Pull grommet -3- out of blower housing onto combustion pipe -4-, using only a little force, and at the same time lift burner unit off vertically upwards.
Assembling
 

Dismantling and assembling burner unit

Renew gasket -1- and grommet -3-.
–  Check sealing surfaces and clean if necessary.
Install in reverse order.
–  Make sure gasket -1- is positioned correctly and connector -2- is engaged securely.
  Note
To prevent a short circuit at wiring/line connections to glow plug with flame monitor -Q8- make sure that the seal/gasket -1- is positioned correctly and that the connector -2- is engaged correctly.
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
 

Dismantling and assembling burner unit

Connector pin assignment for auxiliary heater
1 -  6-pin connector Information on pin assignment can be found in the latest current flow diagram → Current flow diagrams, Electrical fau ...

Coolant circuit with auxiliary heater
...

Other materials:

Removing and installing ignition coils with output stage
Special tools and workshop equipment required     Puller -T10530-   Note The ignition coils are easier to remove when the engine is warm. The grease used durin ...

Tyres with flange protection
The tyre industry produces tyres with flange protection for alloy wheels. The flange protection is intended to protect alloy wheels from damage due to contact with kerbs. The combination of tyres with flange protection, steel wheels and ...

Assembly overview - flap for charging bay
1 -  Flap for charging bay Removing and installing 2 -  Bolt For actuator 2 Nm Qty. 3 3 -  Actuator Removing and installing 4 -  Immediate charge button -E766- ...

© 2016-2025 Copyright www.vwgolf.org