VW Golf manuals

Volkswagen Golf Service & Repair Manual: Gaskets, seals

After removing gaskets and seals, always inspect contact surface of housing or shaft for burrs resulting from removal or for other signs of damage.
Before installing seals, lightly oil outer diameter and half-fill space between sealing lips -arrow- with sealing grease -G 052 128 A1-.
The open side of the oil seal faces the side with fluid filling.
Only use DSG transmission oil. Other lubricants will cause problems in function.
After renewing gaskets, O-rings and seals - drain gear oil completely and refill with new oil → Chapter.
 

Gaskets, seals

General repair notes
To ensure flawless and successful gearbox repairs, the greatest care and cleanliness as well as the use of good and proper tools are essential. Of course, the basic r ...

Nuts and bolts
Loosen and tighten securing bolts and securing nut for covers and housings diagonally. Specified torques settings are specified for unoiled bol ...

Other materials:

Assembly overview - air filter housing
1 -  Air duct (bottom section) On lock carrier 2 -  Air duct (top section) On lock carrier 3 -  Cover For air duct 4 -  Bolt 2&n ...

Assembly overview - selector mechanism, manufacturer ZF
1 -  Handle with selector cover Do not remove handle without reason. Emergency release from position P → Chapter Removing and installing → Chapter Moving push button to installation positio ...

Refrigerant line with restrictor
Observe safety precautions → Chapter „Safety precautions when handling refrigerants“. –  Comply with notes → Chapter „Working on refrigerant circuit“. –  Observe sa ...

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