VW Golf manuals

Volkswagen Golf Service & Repair Manual: General notes

Cleanliness specifications for working on the auxiliary heater and fuel system
When working on the fuel supply and injection system, pay careful attention to the following “rules”:
Thoroughly clean all unions and surrounding areas before disconnecting.
Place removed parts on a clean surface and cover. Use only lint-free cloths.
Carefully cover opened components or seal if repairs cannot be carried out immediately.
Install clean components only. Do not remove replacement parts from packing until immediately before installing. Do not use parts that have not been stored in their packing (e.g. in tool boxes etc.).
When the system is open: Do not work with compressed air.
Do not move vehicle.
Immediately seal open lines and unions with clean plugs, for example from engine bung set -VAS 6122-.
Protect detached electrical connections against dirt and moisture and only connect when they are dry.
   
Identification
Engine number, engine data Engine code CJZA CJZB CYVA CYVB CHPA CMBA Emission standards EU 5 plus EU 5 plus EU 6 EU 6 EU ...

Repair instructions
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Other materials:

Assembly overview - heater and air conditioning unit, Climatronic
  Note There are different designs and makes of heater and air conditioning unit. The individual components of the various heaters and air conditioning units are similar but not identical. The combined fitting of different makes of component ...

Renewing pyrotechnic, electrical and mechanical components of the restraint system after an accident
Special tools and workshop equipment required   Vehicle diagnostic tester   Note   The airbag control unit can be used for up to 2 side airbag and/or belt tensioner deploym ...

Assembly overview - pistons and conrods
1 -  Bolts Renew Oil threads and contact surface 30 Nm + 90° 2 -  Conrod bearing cap The conrod bearing cap only fits in one position and only on the appropriat ...

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