VW Golf manuals

Volkswagen Golf Service & Repair Manual: General notes

Cleanliness specifications for working on the auxiliary heater and fuel system
When working on the fuel supply and injection system, pay careful attention to the following “rules”:
Thoroughly clean all unions and surrounding areas before disconnecting.
Place removed parts on a clean surface and cover. Use only lint-free cloths.
Carefully cover opened components or seal if repairs cannot be carried out immediately.
Install clean components only. Do not remove replacement parts from packing until immediately before installing. Do not use parts that have not been stored in their packing (e.g. in tool boxes etc.).
When the system is open: Do not work with compressed air.
Do not move vehicle.
Immediately seal open lines and unions with clean plugs, for example from engine bung set -VAS 6122-.
Protect detached electrical connections against dirt and moisture and only connect when they are dry.
   
Identification
Engine number, engine data Engine code CJZA CJZB CYVA CYVB CHPA CMBA Emission standards EU 5 plus EU 5 plus EU 6 EU 6 EU ...

Repair instructions
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Other materials:

Assembly overview - sump and oil pump
  Note Metal shavings or a large quantity of small metal particles found during engine repair could indicate that the crankshaft bearings or conrod bearings are damaged. To avoid any subsequent damage, the following work must be carried out following the repair: Caref ...

2-pack wash primer
Designation: 2-pack wash primer -LLS MAX 230 M1-, olive-green (250 ml) Issued 12.2013 Product description The 2-pack wash primer -LLS MAX 230 M1- is a zinc chromate-free ...

Removing and installing poly V-belt pulley with freewheel, manufacturer: Bosch
Special tools and workshop equipment required     Multipoint adapter -3400-   Torque wrench -V.A.G 1332- Removi ...

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