VW Golf manuals

Volkswagen Golf Service & Repair Manual: O-ring

Use only O-rings that are resistant to refrigerant R134a and related refrigerant oils. O-rings are no longer colour-coded. Coloured and black O-rings are used.
Check that the O-rings used have the correct internal diameters.
→ Rep. gr.87
→ Parts catalogue
Never reuse O-rings.
Before installing, moisten O-rings lightly with refrigerant oil (PAG oil).
  Note
When purging components with compressed air and nitrogen, always collect the gas mixture exiting the component with suitable exhaust gas extraction equipment (workshop fume extractor).
After completion of repair work screw sealing caps (with seals) onto valve and service connections.
Before operating the air conditioning system. Check the vehicle-specific charge quantities → Rep. gr.87.
Do not top up a charged refrigerant circuit; discharge refrigerant present and recharge system.
Basics for working on refrigerant circuit
Observe instructions specific to the workplace; → Volkswagen ServiceNet; Handbooks; Service handbook; Environmental protection. Refrigerant from air c ...

Before operating the air conditioning system after recharging with refrigerant
After installing a new air conditioner compressor or filling with fresh refrigerant oil (e.g. after blowing out refrigerant circuit), turn compressor pulley 10 r ...

Other materials:

Is the smell coming from evaporator or the heat exchanger?
Fishy smell –  Due to leak in engine's cooling system or in heat exchanger of heater and air conditioner unit.   Note If the fishy smell is weaker when the temperature is set to “cold” or st ...

Radar sensor
Fig. 174 In the front bumper: radar sensor First read and observe the introductory information and safety warnings A radar sensor is fitted to the front bumper to monitor the traffic situation  . Vehicles travelling ahead can thus be detected up to a distance of approximately 120 m. T ...

Removing and installing driver side footwell cover
Special tools and workshop equipment required         Torque wrench -V.A.G 1783 Removing –  Remove bolt -3-. –  Pull driver sid ...

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