Volkswagen Golf Service & Repair Manual: Preparing new windows for installing
Note
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The area on which the adhesive bead is applied is not
precoated or primed. |
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The sealing lip is included with a new windscreen. |
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No windows are precoated. |
| – |
Clean all round edge of window over a width of 20 mm with
cleaning solution -D 009 401 04-. |
| – |
Then rub edge of window dry using a lint-free cloth. |
WARNING
| The ceramic coating on the window is not glass or
paint primer! The ceramic coating must be primed before
application of adhesive sealing compound! Use only glass
and paint primer D 009 200 02! |
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|
| – |
Using applicator -D 009 500 25--1-,
apply glass and paint primer -2-
evenly in one pass. |
| |
Drying time approx. 10 minutes |
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Note
| The distance between glass/paint primer as well as adhesive bead and
the outer edge of the windscreen differs in the lower area of the
windscreen. |
| – |
Up to -dimension a- = 150 mm measured
from lower edge of windscreen the distance between the adhesive bead and
the outer edge is -dimension b- = 6 mm. |
| – |
From this point down to the bend the distance amounts to
-dimension d- = 20 mm. |
| – |
At half distance between dimension a and the bend
-dimension c- must be 10 mm. |
Cutting back adhesive bead
WARNING
Keep bonding surface free of dirt and grease.
...
WARNING
Keep bonding surface free of dirt and grease.
Do not treat bonding surface with activator ...
Other materials:
Matting additive -ALN 775 106-
Designation:
Matting additive -ALN 775 106-
Issued 04.2013
Product description
The matting additive -ALN 775 106- is an additive for 2-pack
HS top coats which produces a matt ...
Separating brake pedal from brake servo
Special tools and workshop equipment
required
Release tool -T10159-
–
Remove footwell cover on driver side
→ General body repairs, interior; Rep ...
Minimum curing periods for bonded windows
WARNING
There are special requirements for renewing bonded
windows. One of these standards is, for example, that a
freshly bonded windscreen must comply with the safety
requirements, even in an accident, fo ...
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Preparing old undamaged windows for fitting
Preparing body flange for fitting