Volkswagen Golf Service & Repair Manual: Removing and installing battery, vehicles without high-voltage system
Special tools and workshop equipment
required |
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Torque wrench -V.A.G 1331- |
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Torque wrench -V.A.G 1783- |
WARNING
Always make sure to comply with the warning notices
and safety regulations when working on the battery
→ Electrical system, General information; Rep. gr.27. |
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Remove ignition key, if inserted. |
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Open cover in heat insulation sleeve. |
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Open cover -4- for negative
battery terminal. |
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Loosen nut -6- several turns
and disconnect battery terminal clamp -5-
of earth cable from negative battery terminal. |
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Open cover -3- for positive
battery terminal. |
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Loosen nut -2- several turns
and disconnect battery terminal clamp -1-
of positive cable from positive battery terminal. |
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Insert battery -A- into battery tray
-1- so that battery base strip lies against stop at back
and sides -arrows-. |
It should no longer be possible to move battery -A- towards
rear or sides. |
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Fit securing bracket -1-. |
Make sure that lug -arrow- on
securing bracket -1- engages into
recess in battery base strip. |
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Tighten bolt -2- for securing
bracket -1-. |
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Ensure that battery -A- is seated securely. |
With ignition and electrical equipment switched off, connect
battery -A- in the following sequence: |
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Fit battery terminal clamp -3-
of positive cable to positive battery terminal “+”. |
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Reconnect battery -A-
→ Chapter. |
Note
If the battery is renewed, the battery monitor control unit
-J367- must be adapted
→ Chapter. |
→ Chapter „Assembly overview – battery, vehicles without
high-voltage system“ |
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1 -
Battery tray
2 -
Battery cover
3 -
Retaining clip
4 -
Nut
20 Nm
...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Assembly overview - valves
1 -
Inlet valve
Do not rework. Only lapping in is permitted.
Valve dimensions
→ Chapter
Checking valve guides
→ Chapter.
2 -
Exhaust valve
Do not re ...
Valve dimensions
Note
Inlet and exhaust valves must not be reworked. Only
lapping-in is permitted.
Dimension
Inlet
valve
Exhaust
valve
Diameter a
...
Removing and installing front ashtray
Removing
–
Remove front ashtray -1-
upwards from centre console -2-.
Installing
Installation is carried out in reverse order.
...
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