Volkswagen Golf Service & Repair Manual: Removing and installing charge air cooler
| Special tools and workshop equipment
required |
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| Hose clamps up to 25 mm -3094- |
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| Drip tray for workshop hoist -VAS 6208- |
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| Hose clip pliers -VAS 6362- |
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Remove radiator cowl
→ Chapter. |
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| – |
Open clip -1- and push hose
-arrow- to one side. |
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Disconnect connector -1-. |
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| – |
Remove air conditioner compressor from bracket
-arrows- and tie it up
→ Air conditioner compressor; Removing and installing air
conditioner compressor from and to bracket; Rep. gr.87. |
| – |
Set drip tray for workshop hoist -VAS 6208- underneath. |
| – |
Clamp off coolant hoses at charge air cooler with hose
clamps -3094-. |
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| – |
Release hose clips -1- and
detach coolant hoses. |
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| – |
Pull charge air cooler -1-
evenly towards front (in -direction of
arrow-) out of intake manifold. |
| Installation is carried out in the reverse order; note the
following: |
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Fit sealing lip -1- in
-direction of arrow- onto charge
air cooler -2-. |
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Insert new gasket into groove on intake manifold. |
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Tighten bolts -arrows-
alternately and diagonally working from centre outwards. |
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Install hose clips -1-. |
 Note
| If there are minor dents in the fins, refer to
→ Chapter. |
| – |
Install radiator cowl
→ Chapter. |
| – |
Check coolant level
→ Anchor. |
| → Chapter „Assembly overview - charge air system“ |
| → Heating, air conditioning system; Rep. gr.87 |
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Charge pressure sender -GX26- consists of
Charge air pressure sender -G31-
Intake air temperature sender -G42-
...
Special tools and workshop equipment
required
Charge air system tester -V.A.G 1687-
...
Other materials:
Balancing wheel, balancing wheel on stationary wheel balancer
Road test has been carried out
→ Chapter.
Clamp wheel into wheel balancing machine
Note
When balancing tyres, please remember that cleanliness is
absolutely essential, as is the case in an ...
Introduction
This chapter contains information on the following subjects:
→ Indicator lamp
→ Windscreen wiper lever
→ Windscreen wiper functions
→ Service position for the front windscreen wipers
→ Rain sensor
→ Checking and refilling t ...
Assembly overview – special add-on parts, “R-Line”
1 -
Front bumper cover
“R Line”
→ Chapter
2 -
Emblems on radiator grille
“R Line”
→ Chapter
3 -
Rear lettering
“R Line”
→ Chapter
4&nb ...
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Removing and installing charge pressure sender -GX26-
Checking charge air system for leaks