Volkswagen Golf Service & Repair Manual: Removing and installing charge air cooler
| Special tools and workshop equipment
required |
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| Hose clamps up to 25 mm -3094- |
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| Drip tray for workshop hoist -VAS 6208- |
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| Hose clip pliers -VAS 6362- |
| – |
Remove radiator cowl
→ Chapter. |
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| – |
Open clip -1- and push hose
-arrow- to one side. |
| – |
Disconnect connector -1-. |
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| – |
Remove air conditioner compressor from bracket
-arrows- and tie it up
→ Air conditioner compressor; Removing and installing air
conditioner compressor from and to bracket; Rep. gr.87. |
| – |
Set drip tray for workshop hoist -VAS 6208- underneath. |
| – |
Clamp off coolant hoses at charge air cooler with hose
clamps -3094-. |
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| – |
Release hose clips -1- and
detach coolant hoses. |
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| – |
Pull charge air cooler -1-
evenly towards front (in -direction of
arrow-) out of intake manifold. |
| Installation is carried out in the reverse order; note the
following: |
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| – |
Fit sealing lip -1- in
-direction of arrow- onto charge
air cooler -2-. |
| – |
Insert new gasket into groove on intake manifold. |
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| – |
Tighten bolts -arrows-
alternately and diagonally working from centre outwards. |
| – |
Install hose clips -1-. |
 Note
| If there are minor dents in the fins, refer to
→ Chapter. |
| – |
Install radiator cowl
→ Chapter. |
| – |
Check coolant level
→ Anchor. |
| → Chapter „Assembly overview - charge air system“ |
| → Heating, air conditioning system; Rep. gr.87 |
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Charge pressure sender -GX26- consists of
Charge air pressure sender -G31-
Intake air temperature sender -G42-
...
Special tools and workshop equipment
required
Charge air system tester -V.A.G 1687-
...
Other materials:
Emptying fuel tank when fuel pump is intact
Special tools and workshop equipment required
Removal wedge -3409-
Remote control -V.A.G 1348/3A-
Test instrument adapter/DSO (5-pin) -VAS 5565-
Fuel extractor -VAS 5190-
Fuel extractor -VAS 5190 A- for ...
Assembly overview - speed sensor on rear axle, front-wheel drive
1 -
ABS speed sensor
Clean inside surface of hole before inserting sensor
Coat inside surface with high-temperature paste -G 052 112 A3-
Removing and installing
→ Chapter
2 -
Bolt
...
Introduction
This chapter contains information on the following subjects:
→ Description of the central locking system
→ Locking and unlocking the vehicle from the outside
→ Locking and unlocking the vehicle from the inside
→ Locking and unlocking the vehicle with ...
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Removing and installing charge pressure sender -GX26-
Checking charge air system for leaks