Volkswagen Golf Service & Repair Manual: Removing and installing charge pressure positioner -V465-

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Exhaust turbocharger, g-charger / Turbocharger / Removing and installing charge pressure positioner -V465-

Removing

–	Switch off ignition.

–	Disconnect electrical connector -1-.

–	Remove securing clip -2-.

–	Remove bolts -arrows- and detach charge pressure positioner -V465-.

Installing

Installation is carried out in the reverse order. When installing, note the following:

Renew securing bolts and retaining clips.

Note

There may be different types of charge air pressure controllers installed.

Charge air pressure controller without adjustable linkage

–	Adapt engine control unit -J623- to charge air pressure controller -V465- using → Vehicle diagnostic tester.

Charge air pressure controller with adjustable linkage

–	Fit thread of charge pressure positioner -V465- at central position in joint element.

–	Adjust charge air pressure controller -V465-: → Vehicle diagnostic tester Select 01 - Adjust charge air pressure controller V465 in Guided functions.

–	Adjust to specified value by turning linkage. For specified value, see → Vehicle diagnostic tester.

–	Tighten lock nut to 6 Nm and secure with sealing paint.

Specified torques

→ Chapter „Assembly overview - turbocharger“

Removing and installing charge pressure positioner -V465-

Removing and installing turbocharger

Special tools and workshop equipment required Engine bung set -VAS 6122- ...

Charge air system

...

Other materials:

Removing and installing glove compartment opener
Special tools and workshop equipment required Torque wrench -V.A.G 1783- Removing – Open glove compartment. – Unscrew bolt ...

Removing and installing amplitude modulation (AM) frequency filter -R177-
Special tools and workshop equipment required Torque wrench -V.A.G 1783- Removing – Switch off ignition and all electrical consumers, and remov ...

Performing maintenance test
WARNING It is not permissible to test or charge batteries whose colour indicator is light yellow. Do not slave/jump start the vehicle! Danger of explosion when checking and charging ...