VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing coolant valve for high-voltage battery -N688-

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Coolant circuit / Removing and installing coolant valve for high-voltage battery -N688-

Special tools and workshop equipment required
   
Hose clamps, up to 25 mm -3094-
 

Removing and installing coolant valve for high-voltage battery -N688-

Hose clip pliers -VAS 6362-
Removing
 

Removing and installing coolant valve for high-voltage battery -N688-

–  Observe safety precautions → Chapter „Safety precautions when working on the cooling system“.
–  Disconnect electrical connector -2-.
  Note
Place a cloth underneath to absorb escaping coolant.
–  Unscrew bolts -arrows-.
When the engine is warm, the cooling system is under pressure. Danger of scalding due to steam and hot coolant. There is a risk of injury to the skin and parts of the body due to scalding.Always wear safety gloves.Always wear safety goggles.Proceed as follows to release the pressure: cover the cap of the coolant expansion tank with a cloth, and open it carefully.
–  Clamp off coolant hoses using hose clamps -3094-, and remove coolant hoses. To do this, release hose clips -3-.
–  Remove coolant valve for high-voltage battery -N688-.
Installing
Installation is carried out in the reverse order. When installing, note the following:
  Note
Secure hose connections with hose clips corresponding to the standard version of the equipment → Electronic Parts Catalogue.
–  Check coolant level → Rep. gr.19.
Specified torques
Assembly overview - coolant valves → Rep. gr.19.
 

Removing and installing coolant valve for high-voltage battery -N688-

Incorporation of heat exchanger for high-voltage battery into coolant circuit of high-voltage system
  Note Fill coolant and bleed coolant circuit → Rep. gr.19. The illustration below shows only some of the compone ...

Removing and installing coolant pump for high-voltage battery -V590-
Special tools and workshop equipment required     Hose clamps, up to 25 mm -3094-   ...

Other materials:

2-pack wash primer
Designation:   2-pack wash primer -LHV 043 000 A2- Issued 10.2010 Product description The 2-pack wash primer is a zinc chromate-free, phenol-free, acid-curing two-pack w ...

Assembly overview - windscreen wiper system
  Note The illustration shows fitting locations for LHD vehicles. Fitting locations for RHD vehicles are similar. 1 -  Wiper blade on driver side Different lengths. Refer to → Electronic Parts Catalogue. ...

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1 -  ABS speed sensor Before inserting sensor, clean inner surface of fitting hole and coat it with high-temperature paste -G 052 112 A3-. Removing and installing → Chapter 2 -  Bolt ...

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