Volkswagen Golf Service & Repair Manual: Removing and installing crash bar
| Special tools and workshop equipment
required |
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Torque wrench -V.A.G 1331 |
| – |
Remove knee airbag with igniter
→ Chapter. |
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Remove footwell vent on driver side
→ Heating, air conditioning; Rep. gr.87. |
| – |
Remove data bus diagnostic interface -J533-
→ Electrical system; Rep. gr.97. |
| – |
Unscrew bolt -2-, detach crash
bar -1- and thread it out. |
| When removing crash bar on vehicles manufactured up to
11/2012, stick a felt strip as per
→ Electronic Parts Catalogue onto the replacement
part (does not apply for LHD vehicles with automatic gearbox). |
| This is necessary because the clearance to the footwell vent
is very small. |
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On LHD vehicles with manual gearbox, attach felt strip
-2- maintaining a distance of 7.5 mm
-dimension a- to edge of crash bar
-1-. |
| – |
On RHD vehicles with manual or automatic gearbox, attach felt strip
-4- flush with edge of crash bar
-3-. |
| Further installation is carried out in reverse order of
removal. Observe the following: |
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Attach crash bar -2- on central
tube -1--arrow- and bolt it on. |
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→ Chapter „Assembly overview - dash panel central tube“ |
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Note
If electrical wires are disconnected or removed and installed, it
is useful to make corresponding drawings or photos. This guarantees that
everything is re-installed in ...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331
...
Other materials:
Connection diagram - activated charcoal filter
Note
Fuel tank leak detection takes advantage of the fact that a
vacuum develops naturally in the fuel system as the fuel in the
tank cools. The variables temperature and pressure are necessary
for fuel tank leak detection. The temperature senso ...
Checking belt guide fittings and latch plates
Plastic-coated fittings show fine, parallel scoring after
stress on belt system (when belt was fastened during accident).
(On the other hand, wear caused by frequent belt use can be
recognized by smooth wear, free of lines.)
–
...
Switching off auxiliary and supplementary heater
If the button instant heat button has been pressed, or after
the preset operating time has expired or the coolant has reached
a temperature of 88° C, the combustion is ended and the run-on
mode begins. The circulation pump -V55- and the combustion air
...
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Assembly overview - dash panel central tube
Removing and installing dash panel central tube