VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing exhaust system

Removing
Danger of severe burns from hot exhaust system. Burns to hands and other body parts possible.Allow exhaust system to cool.
–  Switch off electrical consumers.
–  Switch off auxiliary and supplementary heater and switch off ignition.
–  Remove front noise insulation → General body repairs, exterior; Rep. gr.66.
–  Remove charge air hose (depending on engine version) → Rep. gr.21.
   
–  Unscrew securing nut -1- from exhaust system -2-.
–  Remove exhaust system -2- from stud secured by nut -1- in -direction of arrow A-.
–  Remove exhaust system -2- from heater unit in direction of arrow -B-.
Installing
Installation is carried out in the reverse order. When installing, note the following:
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
Nose insulation; Assembly overview - noise insulation → General body repairs, exterior; Rep. gr.66.
Charge air system; Assembly overview - charge air system → Rep. gr.21.
 

Removing and installing exhaust system

Removing and installing circulation pump -V55-
Special tools and workshop equipment required     Hose clamps, up to 25 mm -3094- &nbs ...

Removing and installing auxiliary heater bracket
Removing –  Switch off electrical consumers. –  Switch off auxiliary and supplementary heater and switch o ...

Other materials:

General information
Repair instructions for repair work on ABS The ABS brake system is divided diagonally. The servo-assistance is effected pneumatically by the vacuum brake servo unit. Vehicles with ABS are not fitted with a mechanical brake pressure regu ...

Anti-corrosion treatment
  Caution Missing anti-corrosion treatment results in damage to the onboard supply.   Note All threaded connections must be tightened to specified torque. ...

Totally discharged batteries
  WARNING Danger of injury! Observe warning notices and safety regulations → Chapter! A battery is designated “totally discharged” when the no-load volta ...

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