Volkswagen Golf Service & Repair Manual: Removing and installing front air distribution flap actuation unit, heater
and air conditioning system with electric/manual controls, LHD vehicles
| – |
Remove dash panel
→ General body repairs, interior; Rep. gr.70. |
| – |
Remove the air duct for the defroster vent
→ Chapter. |
| – |
Unbolt air distribution flap control motor
→ Chapter. |
|
|
|
| – |
Carefully press off the actuating lever
-7--arrow-. |
| – |
Carefully press actuating lever -3-
off defroster flap lever -2-. |
| – |
Unscrew bolts -1-,
-4- and -8-. |
| – |
Remove actuation unit -9-
upwards. |
| – |
Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Check operation of flaps and hinge mechanism before fitting. |
| Make sure levers and shafts are properly fitted in the
mounts. |
|
|
|
| – |
Check for correct mutual positioning of the two gear wheels. |
| The rectangular tooth -2- must
engage in the gap -3- at the gear
wheel -1-. |
|
|
|
| – |
When fitting actuation unit, actuating lever
-5- must engage in lever
-6- of centre vent flap. |
| → Chapter „Assembly overview - heater and air conditioning unit“ |
| Dash panel; Assembly overview - dash panel
→ General body repairs, interior; Rep. gr.70. |
|
|
|
Special tools and workshop equipment
required
Vehicle diagnostic tester
First carry out the following work:
...
Removing
–
Remove dash panel central tube
→ General body repairs, interior; Rep. gr.70.
– ...
Other materials:
Mechanically positioned ball coupling
Fig. 107 Swivelling out the ball coupling
First read and observe the introductory information
and safety warnings In the rear bumper there is a ball coupling for the towing
bracket which can be swivelled out when needed. The ball coupling cannot be removed.
Swivelling out the ball coupli ...
Introduction
This chapter contains information on the following subjects:
→ Warning and indicator lamps
→ Information on steering
The power steering is not hydraulic. It is an electromechanical system. The advantage
of this steering system is that no hydraulic hoses, hydraulic oil, p ...
Tack cloth -VAS 6177
Designation:
Tack cloth -VAS 6177-
Product description:
Tack cloth with extremely effective soft tack properties for
critical cleaning tasks. Unlike other tack cloths, this cloth
does not lea ...
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Removing and installing air distribution flap control motor -V428-, RHD
vehicles
Removing and installing front air distribution flap actuation unit, heater
and air conditioning system with electric/manual controls, RHD vehicles