Volkswagen Golf Service & Repair Manual: Removing and installing fuel pump control unit -J538-
Special tools and workshop equipment
required |
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Move front seats to foremost position. |
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Remove right rear seat
→ General body repairs, interior; Rep. gr.72. |
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Partially detach cover -1- in
floor covering at parting line -arrow-. |
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Do not detach cover completely from floor covering in order
to ensure it is reinstalled in the correct installation
position. |
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Detach it just enough that the cover can be folded upwards. |
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Fold up cover in -direction of arrow-. |
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Remove rear bench seat
→ General body repairs, interior; Rep. gr.72. |
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Continuation for all vehicles: |
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Unclip cover -1- for flange at
retaining tabs -arrows-, using
removal wedge -3409-. |
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Unclip sealing grommet -1-
downwards from cover -2-. |
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Push cover -2- back along
wiring harness -3-. |
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Press up tab -2--arrow A-; to
do so, reach between floor panel and fuel tank with your finger. |
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At the same time, carefully pull fuel pump control unit-1-
out of mounting -in direction of arrow B-
by grasping wiring harness -3-. |
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Guide fuel pump control unit -J538- out towards interior
between fuel tank and floor panel. |
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Disconnect electrical connector and remove fuel pump control
unit -J538-. |
Install in reverse order. In the process, note the
following: |
Fitting location
→ Chapter „Assembly overview - fuel tank“. |
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Connect wiring harness to fuel pump control unit -J538-. |
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Check if connector is secured properly by pulling. |
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Insert fuel pump control unit -J538- into mounting bracket
on fuel tank and push it in until it audibly engages. |
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Pull fuel pump control unit -J538- to check if it is secured
properly. |
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Special tools and workshop equipment required
Removal wedge -3409-
Remote control for V.A.G. 1348 -V.A.G 1348/3A-
Multimeter e.g. hand-h ...
On vehicles with four-wheel drive the fuel tank is divided
into a left and a right chamber. A suction-jet pump
-2- is used for delivering fuel
from the left fuel ...
Other materials:
Overview - navigation system
The navigation system is available as Discover Media and
Discover Pro version with navigation.
The navigation function is integrated in control unit 1 for
information electronics -J794-.
For Discover Media version, the n ...
Removing and installing anti-theft alarm sensor -G578-, version with 2 bolts
Removing
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Remove front interior light -WX1-
→ Chapter.
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Remove bolts -2-.
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Remove roof module -1- in
...
Assembly overview - locking mechanism
Note
The assembly overview shows the locking mechanism for left rear seat
back rest (1/3). The locking mechanism for the right rear seat backrest
(2/3) is similar.
1 -
Backrest frame
2 -
Trim for locking mechanism
...
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