Volkswagen Golf Service & Repair Manual: Removing and installing gas strut
| – |
Open and support bonnet. |
 WARNING
| Proceed with care if gas strut is reused. Spring clip must
not be levered completely out of ball socket, as it will
otherwise be damaged. Gas strut will spring out of mounting,
causing damage or injury to operator. |
|
| – |
Position a small screwdriver -3-
beneath spring clip -4-. |
| – |
Raise spring clip -4- such that it can
be moved over ball socket -arrow a-. |
| – |
Pull gas strut -1- off ball-head pins
-2--arrow b-. |
| After removing gas strut -1-, slide
spring clip -4- back immediately. |
| – |
When the gas strut is disposed, gas needs to be released from gas
strut
→ Chapter. |
| – |
Press gas strut -1- on ball-head pins
-2-. |
| |
Component |
Specified torques |
| Ball-head pin |
20 Nm |
|
Removing
–
Lever retaining clips -2- out of bonnet
-3- using removal lever -80-200-.
–
...
Clamp gas strut in vice in area x = 50 mm.
WARNING
Wear protective goggles when sawing.
...
Other materials:
Removing and installing Denso heat exchanger, RHD vehicles
Special tools and workshop equipment
required
Drip tray for workshop hoist -VAS 6208-
Hose clamps up to 25 mm -3094-
...
Removing and installing door handle
Removing
Note
Removal and installation are described only for the right
door handle. The left side is similar.
General information and work instructions for the door handle
key ...
Checking vacuum generation
Note
The average air pressure of the earth's atmosphere at sea
level is 1013 mbar and decreases steeply as the altitude
increases (approx. 100 mbar/1,000 m altitude). Local and time
fluctuations also influence vacuum generation.
...
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Removing and installing insulation
Releasing gas from gas strut