VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing gearbox mounting

Removing
   
–  Release hose clips -1- and -2-, and remove air pipe.
–  Remove air filter housing → Chapter.
–  Remove battery tray → Electrical system; Rep. gr.27.
–  Release fastener -arrow-, detach engine control unit -J623- and place to one side.
 

Removing and installing gearbox mounting

Remove engine control unit → Chapter.
 

Removing and installing gearbox mounting

–  Unscrew nuts -arrows- and remove bracket -1-.
  Note
Different types of brackets are fitted depending on version.
 

Removing and installing gearbox mounting

–  Unclip cable guide -1- upwards -arrows- and push slightly to one side.
–  Supporting engine in installation position → Chapter „Supporting engine in installation position“
 

Removing and installing gearbox mounting

–  Remove bolts -arrows- and detach gearbox mounting -1-.
Installing
Installation is carried out in the reverse order; note the following:
  Note
Renew bolts tightened through an additional specified angle.
Gearbox support and support arm of gearbox mounting must be perfectly parallel to each other before screwing in bolts -arrows 1-. If necessary, lift gearbox at rear using trolley jack.
Only remove support bracket -10 - 222 A- when bolts on assembly mounting have been tightened to specified torque.
–  Lift gearbox with spindle of support bracket until gearbox support makes contact with support arm of gearbox mounting.
–  Checking adjustment of assembly mountings → Chapter.
–  Detach support bracket -10 - 222 A- from engine.
Specified torques
→ Chapter „Assembly overview - assembly mountings“
→ Chapter „Assembly overview - air filter housing“
→ Electrical system; Rep. gr.27
→ Chapter „Removing and installing engine control unit -J623-“
 

Removing and installing gearbox mounting

Removing and installing engine mountings
Removing –  Disconnect electrical connector -1-.     –  Move clear hos ...

Removing and installing pendulum support
  Remove noise insulation → General body repairs, exterior; Rep. gr.66.     –  ...

Other materials:

Removing and installing refrigerant line between condenser and air conditioner compressor
Special tools and workshop equipment required         Torque wrench -V.A.G 1331/- (5…50 Nm) Air conditioner service station ...

Assembly overview - automatic anti-dazzle interior mirror, with rain and light sensor -G397- and front camera for driver assist systems -R242-
1 -  Front cover For mirror base 2 -  Retaining plate For interior mirror Bonded to windscreen 3 -  Rear cover For mirror base 4 -  Interior mirror Removing and instal ...

Installing gearbox
Install in reverse order of removal, observing the following:   Note Renew bolts which are tightened by turning through a specified angle. Renew self-locking nuts and bolts, and seals, O-rings an ...

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