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Volkswagen Golf Service & Repair Manual: Removing and installing output module 2 for headlights, »R«

Volkswagen Golf Service & Repair Manual / Electrical system / Lights, lamps, switches outside / Headlight / Removing and installing output module 2 for headlights, »R«

  WARNING
Risk of death due to high voltage! Risk of injury and environmental pollution!
Observe operation and safety notes for gas discharge bulbs → Chapter.
It is essential that the battery earth cable is disconnected before any work on parts of the gas discharge headlight is performed. The parts are marked with a yellow high voltage symbol.
  Note
Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same way.
Removing
–  Remove headlight → Chapter.
   
–  Remove bolts -2-.
–  Pull output module 2 for left headlight -J892--1- off headlight.
–  Disconnect electrical connector -3-.
–  Remove control unit.
Installing
Install in the reverse order of removal, observing the following:
  Caution
Make sure seal is correctly seated when installing the gas discharge bulb control unit. The ingress of water will lead to permanent damage to the headlight.
–  Check seal between control unit and headlight for damage.
Specified torques
→ Chapter „Assembly overview – gas discharge headlight with dynamic high beam control and LED daytime running light, R“
 

Removing and installing output module 2 for headlights, »R«

Removing and installing control unit for daytime running light and side light -J860-/-J861-
  WARNING Risk of death due to high voltage! Risk of injury and environmental pollution! ...

Removing and installing output module 1 for left LED headlight -A31-/-A27-
Special tools and workshop equipment required     Torque wrench -V.A.G 1783-   ...

Other materials:

Lifting the vehicle with the jack
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Comfort
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Priming plastic materials
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