VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing poly V-belt, vehicles without air conditioner compressor

Special tools and workshop equipment required
   
Locking pin -T10060 A-
Removing
 

Removing and installing poly V-belt, vehicles without air conditioner compressor

–  To slacken poly V-belt, turn tensioning device in anti-clockwise direction -arrow-.
–  Lock tensioner in place with locking pin -T10060 A-.
–  If poly V-belt is to be reinstalled, mark direction of rotation on belt using chalk or felt tip pen before removing.
–  Remove poly V-belt.
Installing
Installation is carried out in the reverse order; note the following:
 

Removing and installing poly V-belt, vehicles without air conditioner compressor

Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator.
 

Removing and installing poly V-belt, vehicles without air conditioner compressor

The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
–  Fit poly V-belt as shown in illustration.
1 -  Vibration damper
2 -  Tensioner for poly V-belt
3 -  Alternator
 

Removing and installing poly V-belt, vehicles without air conditioner compressor

–  Turn tensioner in -direction of arrow- and pull out locking pin -T10060 A-.
–  Release tensioner.
–  Check that poly V-belt is properly seated.
–  Start engine and check that poly V-belt runs properly.
 

Removing and installing poly V-belt, vehicles without air conditioner compressor

Assembly overview - sealing flange, belt pulley end
1 -  Bolt Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position. Specified torque → Item ...

Removing and installing poly V-belt, vehicles with air conditioner compressor
Special tools and workshop equipment required     Locking pin -T10060 A- Removing ...

Other materials:

Assembly overview - axle beam
1 -  Cover 2 -  Bolt Renew after removing 50 Nm +45° 3 -  Bolt Renew after removing Tighten in unladen state → Chapter. ...

Removing and installing control unit and hydraulic unit, RHD vehicles
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- Brake pedal depressor -V.A.G 1869/2-         Sealing plugs, assemb ...

Removing and installing head restraint
Removing       Note    The head restraints can be renewed with front seat installed.   The release button of the driver seat is located on outer right side in direction of travel. The re ...

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