VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing rear lid

Special tools and workshop equipment required
   
Removing
 

Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1331-

Removing and installing rear lid

–  Remove upper rear lid trim → General body repairs, interior; Rep. gr.70.
–  Remove lower rear lid trim → General body repairs, interior; Rep. gr.70.
–  Remove high-level brake light → Electrical system; Rep. gr.94
–  Remove connectors of all installed electrical components.
–  Thread electric cables/wire together with rubber grommet -2- out of rear lid.
  Note
The connectors -4- for wires -2- are located on left C-pillars.
–  Loosen bolts -5- on left and right hinges (do not unbolt completely).
Further dismantling requires the assistance of a second mechanic.
–  Remove gas struts -3- → Chapter.
–  Now, remove bolts -5- completely and then remove rear lid -1-.

 

Installing
   

Removing and installing rear lid

–  Install rear lid -1- with the aid of a 2nd mechanic.
–  Install gas struts -3- → Chapter.
–  Guide wires -2- into rear lid and attach rubber grommet.
–  Connect connectors of all installed electrical components.
Further installation is performed in the reverse order of removal.
–  Before closing rear lid, check function of lid release components.
–  Adjusting rear lid → Chapter.
Assembly overview - rear lid
1 -  Rear lid Removing and installing → Chapter Adjusting → Chapter 2 -  Bonnet lock Removing and insta ...

Adjusting rear lid
Special tools and workshop equipment required         Torque wrench -V.A.G 1331- ...

Other materials:

Removing and installing output module for headlight -J667-/-J668-
  WARNING Risk of death due to high voltage! Risk of injury and environmental pollution! Observe operation and safety notes for gas discharge bulbs → Chapte ...

Removing and installing fog light, GTI and GTD
  Note Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same way. Removing –  Switch off ignition. ...

Removing and installing seat trim on tunnel side
  Note Removal and installation are described for the left vehicle side. Follow same instructions for the right side as appropriate. Special tools and workshop equipment required     ...

© 2016-2024 Copyright www.vwgolf.org