VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing rear lid

Special tools and workshop equipment required
   
Removing
 

Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1331-

Removing and installing rear lid

–  Remove upper rear lid trim → General body repairs, interior; Rep. gr.70.
–  Remove lower rear lid trim → General body repairs, interior; Rep. gr.70.
–  Remove high-level brake light → Electrical system; Rep. gr.94
–  Remove connectors of all installed electrical components.
–  Thread electric cables/wire together with rubber grommet -2- out of rear lid.
  Note
The connectors -4- for wires -2- are located on left C-pillars.
–  Loosen bolts -5- on left and right hinges (do not unbolt completely).
Further dismantling requires the assistance of a second mechanic.
–  Remove gas struts -3- → Chapter.
–  Now, remove bolts -5- completely and then remove rear lid -1-.

 

Installing
   

Removing and installing rear lid

–  Install rear lid -1- with the aid of a 2nd mechanic.
–  Install gas struts -3- → Chapter.
–  Guide wires -2- into rear lid and attach rubber grommet.
–  Connect connectors of all installed electrical components.
Further installation is performed in the reverse order of removal.
–  Before closing rear lid, check function of lid release components.
–  Adjusting rear lid → Chapter.
Assembly overview - rear lid
1 -  Rear lid Removing and installing → Chapter Adjusting → Chapter 2 -  Bonnet lock Removing and insta ...

Adjusting rear lid
Special tools and workshop equipment required         Torque wrench -V.A.G 1331- ...

Other materials:

Removing and installing voltage regulator, manufacturer: Bosch
Special tools and workshop equipment required     Offset screwdriver for slotted-head screws -VAS 6416-   Torque screwdriver -V.A.G 16 ...

Minimum curing periods for bonded windows
  WARNING There are special requirements for renewing bonded windows. One of these standards is, for example, that a freshly bonded windscreen must comply with the safety requirements, even in an accident, fo ...

Removing and installing front seat
  Note   Removal and installation is described for the left seat. Apply the same instructions for removal and installation of the right seat as appropriate.   Removal and instal ...

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