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Volkswagen Golf Service & Repair Manual: Removing and installing starter, vehicles with double clutch gearbox (DQ200–7F)

Volkswagen Golf Service & Repair Manual / Electrical system / Starter- current supply- CC / Starter / Removing and installing starter, vehicles with double clutch gearbox (DQ200–7F)

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1331-
 

Removing and installing starter, vehicles with double clutch gearbox (DQ200–7F)

Torque wrench -V.A.G 1332-
Removing
–  With ignition switched off, disconnect earth cable from battery -A- → Chapter.
Vehicles with TDI engine
–  Remove air filter housing → Rep. gr.23.
Continued for all vehicles
 

Removing and installing starter, vehicles with double clutch gearbox (DQ200–7F)

–  If fitted, unscrew nut -1- from upper securing bolt of starter -B-.
–  If fitted, remove earth cable -2-.
 

Removing and installing starter, vehicles with double clutch gearbox (DQ200–7F)

–  Disconnect electrical connector -4-.
–  Press off cap -5-.
–  Unscrew nut -6- and remove terminal 30/B+.
–  Remove bolts -1- and -2- from starter -B--3-.
–  Remove starter -B--3- upwards.
Installing
Install in the reverse order of removal, observing the following:
Specified torques
→ Chapter „Assembly overview - starter“
–  Reconnect battery -A- → Chapter.
 

Removing and installing starter, vehicles with double clutch gearbox (DQ200–7F)

Removing and installing starter, vehicle with manual gearbox
Special tools and workshop equipment required     Torque wrench -V.A.G 1331-   ...

Removing and installing starter, vehicles with double clutch gearbox (DQ250-6F)
Special tools and workshop equipment required     Torque wrench -V.A.G 1331-   ...

Other materials:

Routing and securing wiring
Mark lines prior to removal to prevent them from being interchanged and to ensure that they are fitted in their original positions. This applies for fuel, hydraulic and vacuum lines as well as lines for activated charcoal filter system and electrical wir ...

Removing and installing centre console trim in footwell
  Note Removal and installation is described for the centre console trim in footwell on driver side. Follow same instructions for the front passenger side as appropriate. Special tools and workshop equipment required ...

Specified torques for gearbox
petrol engine, 1.4 l natural gas engine:   Item Bolt Nm 1, 5, 9 M12x70 80 2, 4 M12x50 80 3 1),2) M12x165 80 6, 7, 8 M10x55 40 A ...

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